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Tesla Infinity HLE V Hybrid solar inverter User Manual

BS mechanical (International Islamic University Islamabad)

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USER’S MANUAL
HYBRID SOLAR INVERTER
Infinity HLE-V
3KW~5KW

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Appliances

PC TV Air-conditioning Fridge Washing machine

Table of Contents
ABOUT THIS MANUAL................................................................................................1
Purpose...........................................................................................................................................1
Scope..............................................................................................................................................1
SAFETY INSTRUCTIONS............................................................................................

INTRODUCTION........................................................................................................ 2

Features..........................................................................................................................................2
Basic System Architecture.............................................................................................................2
Product Overview..........................................................................................................................3
INSTALLATION......................................................................................................... 4
Unpacking and Inspection..............................................................................................................4
Preparation.....................................................................................................................................4
Mounting the Unit..........................................................................................................................4
Battery Connection........................................................................................................................5
AC Input/ Output Connection........................................................................................................7
PV Connection...............................................................................................................................8

Final Assembly............................................................................................................................10
Communication Connection........................................................................................................10
Dry Contact Signal.......................................................................................................................10

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OPERATION.............................................................................................................
11

Power ON/OFF............................................................................................................................11
Operation and Display Panel.......................................................................................................11
LCD Display Icons......................................................................................................................12
LCD Setting.................................................................................................................................14
Fault Reference Code...................................................................................................................20
Warning Indicator........................................................................................................................22
Operating Mode Description.......................................................................................................23
Display Setting.............................................................................................................................25
SPECIFICATIONS ....................................................................................................27

Table 1 Line Mode Specifications...............................................................................................27

Table 2 Inverter Mode Specifications..........................................................................................28
Table 3 Charge Mode Specifications...........................................................................................29
Table 4 General Specifications....................................................................................................29
TROUBLE SHOOTING ..............................................................................................30

Appendix: Approximate Back-up Time

Table ..........................................................31

ABOUT THIS MANUAL

Purpose

This manual describes the assembly, installation, operation and troubleshooting of this unit.
Please read this manual carefully before installations and operations. Keep this manual for future
reference.

Scope

This manual provides safety and installation guidelines as well as information on tools and wiring.

The following cases are not within the scope of warranty:

(1) Out of warranty.

(2) Series number was changed or lost.

(3) Battery capacity was declined or external damaged.

(4) Inverter was damaged caused of transport shift, remissness,ect external factor.

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(5) Inverter was damaged caused of irresistible natural disasters.

(6) Not in accordance with the electrical power supply conditions or operate environment
caused damage.

SAFETY INSTRUCTIONS

WARNING: This chapter contains important safety and operating instructions. Read
and keep this manual for future reference.

1. Before using the unit, read all instructions and cautionary markings on the unit the batteries and
all appropriate sections of this manual.

2. CAUTION --To reduce risk of injury, charge only deep-cycle lead acid type rechargeable
batteries. Other types of batteries may burst, causing personal injury and damage.

3. Do not disassemble the unit. Take it to a qualified service center when service or repair is required.
Incorrect re-assembly may result in a risk of electric shock or fire.

4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or
cleaning. Turning off the unit will not reduce this risk.

5. CAUTION --Only qualified personnel can install this device with battery.

6. NEVER charge a frozen battery.

7. For optimum operation of this inverter/charger, please follow required spec to select appropriate
cable size. It' s very important to correctly operate this inverter/charger.

8. Be very cautious when working with metal tools on or around batteries. A potential risk exists to
drop a tool to spark or short circuit batteries or other electrical parts and could cause an explosion.

9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals.
Please refer to INSTALLATION section of this manual for the details.

10. Fuses (1 piece of 200A, 58VDC for 3KW,4KW and 5KW) are provided as over-current
protection for the battery supply.

11. GROUNDING INSTRUCTIONS- This inverter/charger should be connected to a permanent

grounded wiring system. Be sure to comply with local requirements and regulation to install this
inverter.

12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC
input short circuits.

13. Warning!! Only qualified service persons are able to service this device. If errors still persist
after following troubleshooting table, please send this inverter/charger back to local dealer or

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service center for maintenance.

INTRODUCTION
This is a multi-function inverter/charger, combining functions of inverter, solar charger and battery
charger to offer uninterruptible power support with portable size. Its comprehensive LCD display
offers user-configurable and easy-accessible button operation such as battery charging current,
AC/solar charger priority, and acceptable input voltage based on different applications.

Features

Pure sine wave inverter

Configurable input voltage range for home appliances and personal computers via LCD setting

Configurable battery charging current based on applications via LCD setting

Configurable AC/Solar Charger priority via LCD setting

Compatible to mains voltage or generator power

Auto restart while AC is recovering

Overload/ Over temperature/ short circuit protection

Smart battery charger design for optimized battery performance

Cold start function

Basic System Architecture

The following illustration shows basic application for this inverter/charger. It also includes
following devices to have a complete running system:

Generator or Utility.

PV modules (option)

Consult with your system integrator for other possible system architectures depending on your
requirements.

This inverter can power all kinds of appliances in home or office environment, including motor-
type appliances such as tube light, fan, refrigerator and air conditioner.

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Figure 1 Hybrid Power System

Product Overview

3KW-5KW single model

3KW-5KW parallel model

1. LCD display

2. Status indicator

3. Charging indicator

4. Fault indicator

5. Function buttons
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6. Power on/off switch
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NOTE: For parallel model installation and

operation, please check separate parallel
installation guide for the details.

INSTALLATION

Unpacking and Inspection

Before installation, please inspect the unit. Be sure that nothing inside the package is
damaged. You should have received the following items inside of package:

The unit x 1

User manual x 1

Communication cable x 1

USB cable x 1

Software CD x 1

Preparation

Before connecting all wirings, please take off bottom cover by removing two screws as shown below.

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Mounting the Unit

Consider the following points before selecting where to install:

⚫ Do not mount the inverter on flammable
construction materials.

⚫ Mount on a solid surface.

⚫ Install this inverter at eye level in order to allow the

LCD display to be read at all times.

⚫ For proper air circulation to dissipate heat, allow a

clearance of approx. 200 mm to the side and
approx. 300 mm above and below the unit.

⚫ The ambient temperature should be between 0℃

and 55℃ to ensure optimal operation.

⚫ The recommended installation position is to be

adhered to the wall vertically.

⚫ Be sure to keep other objects and surfaces as shown

in the diagram to guarantee sufficient heat
dissipation and to have enough space for removing
wires

SUITABLE FOR MOUNTING ON CONCRETE OROTHER NON-COMBUSTIBLE

SURFACE ONLY.

Install the unit by screwing three screws

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Battery Connection

CAUTION: For safety operation and regulation compliance, it's requested to install a separate DC
over-current protector or disconnect device between battery and inverter. It may not be requested to
have a disconnect device in some applications, however, it's still requested to have over-current
protection installed. Please refer to typical amperage in below table as required fuse or breaker size.
Ring terminal:
WARNING! All wiring must be performed by a qualified personnel.

WARNING! It's very important for system safety and efficient operation to use

appropriate cable for battery connection. To reduce risk of injury, please use the

proper recommended cable and terminal size as below.

Recommended battery cable and terminal size:

Model Typical Battery Wire Size Ring Terminal Torque

Amperage Capacity Value
Cable Dimensions
mm2
D(mm) L(mm)

3KW 50A 200AH 1*4AWG 22 6.4 33.2 2~3Nm

2*8AWG 14 6.4 29.2

4KW 66A 200AH 1*4AWG 22 6.4 33.2 2~3Nm

2*8 AWG 14 6.4 29.2

5KW 87A 200AH 1*4AWG 22 6.4 33.2 2~3Nm

2*8 AWG 14 6.4 29.2

Please follow below steps to implement battery connection:

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1. Assemble battery ring terminal based on recommended battery cable and terminal size.

2. Connect all battery packs as units requires. It's suggested to connect at least 200Ah capacity
battery for 3KW~5KW model.

3. Insert the ring terminal of battery cable flatly into battery connector of inverter and make sure
the bolts are tightened with torque of 2-3 Nm. Make sure polarity at both the battery and the
inverter/charge is correctly connected and ring terminals are tightly screwed to the battery
terminals.

WARNING: Shock Hazard

Installation must be performed with care due to high battery voltage in series.

CAUTION!! Do not place anything between the flat part of the inverter terminal and
the ring terminal. Otherwise, overheating may occur.

CAUTION!! Do not apply anti-oxidant substance on the terminals before terminals

are connected tightly.

CAUTION!!Before making the final DC connection or closing DC

breaker/disconnector, be sure positive (+) must be connected to positive (+) and

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negative (-) must be connected to negative (-).

AC Input/Output Connection

CAUTION!! Before connecting to AC input power source, please install a separate AC breaker
between inverter and AC input power source. This will ensure the inverter can be securely
disconnected during maintenance and fully protected from over current of AC input. The
recommended spec of AC breaker is32A for 3KW,40A for 4KW and 50A for 5KW.

CAUTION!! There are two terminal blocks with "IN" and "OUT" markings. Please do NOT-
misconnect input and output connectors.

WARNING! All wiring must be performed by a qualified personnel.

WARNING! It's very important for system safety and efficient operation to use appropriate cable
for AC input connection. To reduce risk of injury, please use the proper recommended cable size as
below.

Suggested cable requirement for AC wires

Model Gauge Torque Value

3KW 12 AWG 1.2~1.6Nm

4KW 10AWG 1.4~1.6Nm

5KW 8AWG 1.4~1.6Nm

Please follow below steps to implement AC input/output connection:

1. Before making AC input/output connection, be sure to open DC protector or disconnector first.

2. Remove insulation sleeve 10mm for six conductors. And shorten phase L and neutral conductor
N 3mm.

3. Insert AC input wires according to polarities indicated on terminal block and tighten the terminal
screws. Be sure to connect PE protective conductor ( ) first.

Ground (yellow-green)

L LINE (brown or black)

N Neutral (blue)

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WARNING:

Be sure to that AC power source is disconnected before attempting to hardwire it to the unit.

4. Then, insert AC output wires according to polarities indicated on terminal block and tighten
terminal screws.

Be sure to connect PE protective conductor ( )first.

Ground (yellow-green)

L LINE (brown or black)

N Neutral (blue)

5. Make sure the wires are securely connected.

CAUTION: Important

Be sure to connect AC wires with correct polarity. If L and N wires are connected reversely, it may
cause utility short-circuited when these inverters are worked in parallel operation.

CAUTION: Appliances such as air conditioner are required at least 2~3 minutes to restart because
it's required to have enough time to balance refrigerant gas inside of circuits. If a power shortage
occurs and recovers in a short time, it will cause damage to your connected appliances. To prevent
this kind of damage, please check manufacturer of air conditioner if it's equipped with time-delay
function before installation. Otherwise, this inverter/charger will trig overload fault and cut off
output to protect your appliance but sometimes it still causes internal damage to the air conditioner.

PV Connection

CAUTION: Before connecting to PV modules, please install separately a DC circuit breaker

between inverter and PV modules.

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WARNING! All wiring must be performed by a qualified personnel.

WARNING! It's very important for system safety and efficient operation to use appropriate cable
for PV module connection. To reduce risk of injury, please use the proper recommended cable size
as below.

Model Typical Amperage Cable Size Torque

60A 8 AWG 1.4~1.6Nm

3KW~5KW
80A 6 AWG 2.0~2.4Nm

PV Module Selection:

When selecting proper PV modules, please be sure to consider below parameters:

1. Open circuit Voltage (Voc) of PV modules not exceeds max. PV array open circuit voltage of
inverter.

2. Open circuit Voltage (Voc) of PV modules should be higher than min. battery voltage.

3. Max. Power Voltage (Vmpp) of PV modules should be close to best Vmp of inverter or within
Vmp range to get best performance. If one PV module can not meet this requirement, it's
necessary to have several PV modules in series connection. Refer to below table.

Note:* Vmp: panel max power point voltage.

The PV charging efficiency is maximized while PV system voltage is close to Best Vmp.

Maximum PV module numbers in Series: Vmpp of PV module*X pcs = Best Vmp of

Inverter or Vmp range

PV module numbers in Parallel: Max. charging current of inverter/Impp

Total PV module numbers=maximum PV module numbers in series*PV module

numbers in parallel

Solar Charging Mode

INVERTER MODEL 3KW~5KW

Rated Power 3000W 4000W

MPPT charger

solar charging current 60A 80A

Max. PV Array Open Circuit Voltage 145Vdc max

PV Array MPPT Voltage Range 64~130Vdc

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Min battery voltage for PV charge 34Vdc

PWM charger

solar charging current 60A

Operating Voltage Range 60~72Vdc

Max. PV Array Open Circuit Voltage 105Vdc

Recommended PV module configuration

Maximum Power (Pmaxl) 250W Max. PV module numbers in series 2→30.9 x 2

=56~72
Max. Power Voltage Vmpp(V) 30.9V

Max. Power Current Impp(A) 8.42A PV module numbers in parallel 8→ 60 A/8.42

Open Circuit Voltage Voc(V) 37.7V Total PV module numbers 2x8=16

Short Circuit Current Isc(A) 8.89A

Solar panel installation schematic

MPPT-60A MPPT-80A PWM-60A

Please follow below steps to implement PV module connection:

1. Remove insulation sleeve 10 mm for positive and negative conductors

2. Check correct polarity of connection cable from PV modules and PV input

connectors. Then, connect positive pole (+)of connection cable to positive

pole (+) of PV input connector. Connect negative pole (-) of connection

cable to negative pole (-) of PV input connector.

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3. Make sure the wires are securely connected.

Final Assembly

After connecting all wirings, please put bottom cover back by screwing two screws as shown below.

Communication Connection

Please use supplied communication cable to connect to inverter and PC. Insert bundled CD into a
computer and follow on-screen instruction to install the monitoring software. For the detailed
software operation, please check user manual of software inside of CD.

Dry Contact Signal

There is one dry contact (3A/250VAC) available on the rear panel. It could be used to deliver signal
to external device when battery voltage reaches warning level.

Dry contact
port:

Unit status Condition

NC&C NO&C

Power Off Unit is off and no output is powered. Close Open

output is powered from Utility Close Open

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Program 01 Battery voltage<Low DC Open Close

set as utility warning voltage

Battery voltage>Setting
value in Program 21 or
Close Open
battery charging reaches
floating stage
Output is
powered from Program Battery voltage<Setting Open Close
Power On
Battery or 01is set as value in Program 20
Solar. SBU, SUB,
Battery voltage>Setting
solar first
value in Program 21 or
Close Open
battery charging reaches
floating stage

OPERATION

Power ON/OFF

Once the unit has been properly installed and the batteries are connected well, simply press On/Off
switch (located on the button of the case) to turn on the unit.

Operation and Display Panel

The operation and display panel, shown in below chart, is on the front panel of the inverter. It
includes three indicators, four function keys and a LCD display, indicating the operating status and
input/output power information.

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LED Indicator

LED Indicator Messages

AC/INV Green Solid On Output is powered by grid in Line mode.

Flashing Output is powered by battery or PV in battery mode.

CHG Yellow Flashing Battery is charging or discharging.

Red Solid On Fault occurs in the inverter.

FAULT
Flashing Warning condition occurs in the inverter.

Function Keys

Function Keys Description.

MENU Enter reset mode or setting mode go to previous selection.

UP Increase the setting data.

DOWN Decrease the setting data.

ENTER Enter setting mode and Confirm the selection in setting mode go to next
selection or exit the reset mode.

LCD Display Icons

Icon Function description

Input Source Information and Output Information

Indicates the AC information

Indicates the DC information

Indicate input voltage, input frequency, PV voltage, battery voltage and charger
current.

Indicate output voltage, output frequency, load in VA, load in Watt and

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discharging current.

Configuration Program and Fault Information

Indicates the setting programs

Indicates the warning and fault codes.

Warning: flashing with warning code.

Fault: lighting with fault code.

Battery Information

Indicates battery level by 0-24%, 25-49%, 50-74% and 75-100% in battery mode
and charging status in line mode.

In AC mode, it will present battery charging status.

Status Battery voltage LCD Display

Constant Current <2V/cell 4 bars will flash in turns

mode/Constant Voltage
2v/cell~2.083v/cell Bottom bar will be on and the other three bars
mode
will flash in turns.

2.083v/cell~2.167v/ Bottom two bars will be on and the other two

cell bars will flash in turns.

>2.167V/cell Bottom three bars will be on and the top bar

will flash.

Batteries are fully charged. 4 bars will be on.

In battery mode, it will present battery capacity.

Load Percentage Battery Voltage LCD Display

<1.717V/cell

1.717V/cell~1.8V/cell

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Load >50% 1.8V/cell~1.883V/cell

>1.883 V/cell

<1.817V/cell

1.817V/cell~1.9V/cell

50%> Load>20% 1.9 V/cell ~1.983V/cell

>1.983 V/cell

<1.867V/cell

1.867V/cell~1.95V/cell

Load<20% 1.95V/cell~2.033V/cell

>2.033 V/cell

Load Information

Indicates overload.

Indicates the load level by 0-24%, 25-49%, 50-74% and 75-100%.

0%~24% 25%~49% 50%~74% 75%~100%

Mode Operation Information

Indicates unit connects to the mains.

Indicates unit connects to the PV panel.

Indicates load is supplied by utility power.

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Indicates the solar charger circuit is working.

Indicates the DC/AC inverter circuit is working.

Mute Operation

Indicates unit alarm is disabled.

LCD Setting

After pressing and holding "ENTER" button for 2 seconds, the unit will enter setting
mode. Press "UP" or "DOWN" button to select setting programs. And then, press
"ENTER" or "MENU" button to confirm the selection and exit.

Setting Programs:

Program Description Selectable option

00 Exit setting Escape

mode

(default) Solar energy provides power to the loads as first

priority, If solar energy is not sufficient to power
all connected loads, Utility energy will supply
power to the loads at the same time. The battery
energy will supply power to the load only in the
condition of the utility is unavailable. If the solar
is unavailable, the utility will charge the battery
until the battery voltage reaches the setting point
in program 21.If the solar is available, but the
voltage is lower than the setting point in program
20, the utility will charge the battery until the
battery voltage reaches the setting point in
program 20 to protect the battery from damage.

Solar energy provides power to the loads as first

priority, If solar energy is not sufficient to power
all connected loads, battery energy will supply
power to the loads at the same time. Utility
provides power to the loads only when battery

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voltage drops to either low-level warning voltage

or the setting point in program 20 or solar and
Output source
battery is not sufficient. The battery energy will
priority
01 supply power to the load in the condition of the
selection
utility is unavailable or the battery voltage is
higher than the setting point in program 21(when
BLU is selected) or program 20(when LBU is
selected).If the solar is available, but the voltage
is lower than the setting point in program 20, the
utility will charge the battery until the battery
voltage reaches the setting point in program 20 to
protect the battery from damage.

Solar energy provides power to the loads as first

priority.

If battery voltage has been higher than the setting

point in program 21 for 5 minutes, and the solar
energy has been available for 5 minutes too, the
inverter will turn to battery mode, solar and
battery will provide power to the loads at the same
time.

When the battery voltage drops to the setting point

in program 20, the inverter will turn to bypass
mode, utility provides power to the load only, and
the solar will charge the battery at the same time.

Utility will provide power to the loads as first

priority. Solar and battery energy will provide
power to the loads only when utility power is not
available.

Appliances
(default)

If selected, acceptable AC input voltage range will

be within90-280VAC.

UPS

If selected, acceptable AC input voltage range will

02 AC input
be within 170-280VAC.

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voltage range GEN When the user uses the device to connect the
generator, select the generator mode.

VDE

If selected, acceptable AC input voltage range will

conform to VDE4105(184VAC-253VAC)

03 Output voltage Set the output voltage amplitude,(220VAC-

240VAC)

04 Output 50HZ(default) 60HZ

frequency

(default) Solar energy provides power to charge battery as

first priority.

When the utility is available, if the battery voltage

is lower than the setting point in program 21, the
solar energy will never supply to the load or feed
into the grid, only charge the battery. If the battery
05 Solar supply
voltage is higher than the setting point in program
priority
21, the solar energy will supply to the load or feed
into the grid or recharge the battery.

Solar energy provides power to the loads as first

priority.

If the battery voltage is lower than the setting

point in program 20, the solar energy will never
supply to the load or feed into the grid, only charge
the battery. If the battery voltage is higher than the
setting point in program 20, the solar energy will
supply to the load or feed into the grid or recharge
the battery.

06 Overload Bypass disable Bypass enable

bypass: When
(default)
enabled, the
unit will
transfer to line
mode if

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overload occurs
in battery
mode.

07 Auto restart Restart disable Restart enable

when overload
(default)
occurs

08 Auto restart Restart disable Restart enable

when over
(default)
temperature
occurs

Solar or battery (default) Solar or battery energy feed to grid disable.

energy feed to
grid
configuration
Solar or battery energy feed to grid enable. In SUB
mode, if the solar energy power is higher than the
load and the battery voltage is higher than the
setting point in program 21(when BLU is
09
selected) or program 20(when LBU is selected),
the solar energy will be allowed to feed into the
grid. In the SBU mode, if the battery voltage is
higher than the setting point in program 21(when
BLU is selected)or program 20(when LBU is
selected),the solar and battery energy will be
allowed to feed into the grid.

If this inverter/charger is working in Line, Standby or Fault mode,

charger source can be programmed as below:

Solar first Solar energy will charge battery as first

priority. Utility will charge battery only
when solar energy is not available.

Solar and Utility

10
(default)
Charger source
Solar energy and utility will charge

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priority: To battery at the same time.

configure
charger source
Only Solar Solar energy will be the only charger
priority
source no matter utility is available or not

If this inverter/charger is working in Battery mode, only solar energy

can charge battery. Solar energy will charge battery if it's available and
sufficient.

Maximum MPPT solar charger charging current

charging current:
60A (default)
To configure
total charging Setting range is from 1 A to 120A.
current for solar
Increment of each click is 1A.
and utility
chargers.(Max. 80A (default)
charging
11 Setting range is from 1 A to 140A.
current=utility
charging current Increment of each click is 1A.
+ solar charging
PWM solar charger charging current
current)
60A (default)

Setting range is from 1 A to 120A.

Increment of each click is 1A.

Maximum 30A (default) Setting range is from 1A to 60A.

utility charging
13 Increment of each click is 1A.
current

AGM (default) Flooded

GEL LEAD
14 Battery type

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Lithium Ion User-Defined

If "User-Defined" LI is selected, battery charge voltage and low

DC cut-off voltage can be set up in program 17, 18 and 19.

48V model default setting: 56.4V

17 Bulk charging
voltage(C.V voltage) If self-defined is selected in program 14, this program can be set up.
Setting range is from 48.0V to 58.4V for 48Vdc model. Increment of
each click is 0.1V.

48V model default setting: 54.0V

18 Floating charging
voltage If self-defined is selected in program 14, this program can be set up,
Setting range is from 48.0V to 58.4V for 48Vdc model. Increment of
each click is 0.1V.

19 Low DC cut off 48V model default setting: 40.8V

battery voltage
setting

If self-defined is selected in program 14, this program can be set up.

Setting range is from 40.0V to 48.0V for 48Vdc model. Increment of
each click is 0.1V. Low DC cut-off voltage will be fixed to setting
value no matter what percentage of load is connected.

20 Battery stop Available options for 48V models:

discharging voltage
46.0V (default) Setting range is from 44.0V to 58.0V.
when grid is
available Increment of each click is 0.1V.

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21 Battery stop charging Available options for 48V models:

voltage when grid is
54.0V (default) Setting range is from 44.0V to 58.0V.
available
Increment of each click is 0. 1V.

(default)

If selected, the display screen will auto

turn the display page.
22 Auto turn page

If selected, the display screen will stay

at latest screen user finally switches.

Backlight on Backlight off (default)

23 Backlight control

Alarm on (default) Alarm off

24 Alarm control

Alarm on Alarm off (default)

25 Beeps while primary

source is interrupted

Record enable(default) Record disable

27 Record Fault code

After pressing and holding “MENU” button for 6 seconds, the unit will enter reset model. Press
“UP” and “DOWN” button to select programs. And then, press “ENTER” button to exit.

(default) Reset setting disable

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Reset setting enable

Fault Reference Code

Fault Code Fault Cause LCD Indication

01 Fan is locked when inverter is off

02 Inverter transformer over temperature

03 battery voltage is too high

04 battery voltage is too low

05 Output short circuited

06 Inverter output voltage is high

07 Overload time out

08 Inverter bus voltage is too high

09 Bus soft start failed

11 Main relay failed

21 Inverter output voltage sensor error

22 Inverter grid voltage sensor error

23 Inverter output current sensor error

24 Inverter grid current sensor error

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25 Inverter load current sensor error

26 Inverter grid over current error

27 Inverter radiator over temperature

31 Solar charger battery voltage class error

32 Solar charger current sensor error

33 Solar charger current is uncontrollable

41 Inverter grid voltage is low

42 Inverter grid voltage is high

43 Inverter grid under frequency

44 Inverter grid over frequency

51 Inverter over current protection error

52 Inverter bus voltage is too low

53 Inverter soft start failed

55 Over DC voltage in AC output

56 Battery connection is open

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57 Inverter control current sensor error

58 Inverter output voltage is too low

Warning Indicator

Warning Code Warning Event Icon flashing

61 Fan is locked when inverter is on.

62 Fan 2 is locked when inverter is on.

63 Battery is over-charged.

64 Low battery

67 Overload

70 Output power derating

72 Solar charger stops due to low battery

73 Solar charger stops due to high PV voltage

74 Solar charger stops due to over load

75 Solar charger over temperature

76 PV charger communication error

77 Parameter error

Operating State Description

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Operating State Description LCD display

Sell state PV energy is sold PV energy power is larger than inverter power
back to grid.
Note:

*Sell mode: The

system generates
electricity when the
sun shines, supplying
PV energy power is smaller than inverter power
power to your home
and sending any
excess power back to
the grid.

Match load state PV energy is charger PV energy power is larger than inverter power
into the battery or
Note: DC power
convertered by the
produced from your
inverter to the AC
solar array is
load
converted by the
inverter into AC
power, which is then PV energy power is smaller than inverter power
sent to your main
electrical panel to be
used by your
household appliances.
Any excess power
generated is not sold
back to the grid, but
stored in battery.
PV is off

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Charge state PV energy and grid

can charge batteries.

Bypass state Error are caused by

inside circuit error
or external reasons
such as over
temperature, output
short circuited and
so on.

Off-Grid state The inverter will Inverter power loads from PV energy.
provide output
power from battery
and PV power.

Inverter power loads from battery and PV energy.

Inverter power loads from battery only.

Stop mode The inverter stop

working if you turn
off the inverter by
the soft key or error
has occurred in the
condition of no arid.

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Display Setting

The LCD display information will be switched in turns by pressing "UP" or "DOWN" key. The
selectable information is switched as below order: battery voltage, battery current, inverter voltage,
inverter current，grid voltage, grid current, load in Watt, load in VA, grid frequency, inverter
frequency, PV voltage, PV charging power, PV charging output voltage, PV charging current.

Selectable information LCD display

Battery voltage/DC discharging

current

Inverter output voltage/Inverter

output current

Grid voltage/Grid current

Load in Watt

Grid frequency/Inverter frequency

PV voltage and power

PV charger output voltage and PV

charging current

SPECIFICATIONS

Table 1 Line Mode Specifications

INVERTER MODEL 3KW~5KW

Input Voltage Waveform Sinusoidal (utility or generator)

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Nominal Input Voltage 230Vac

Low Loss Voltage 90Vac±7V(APL、GEN);170Vac±7V(UPS)

186Vac±7V(VDE)

Low Loss Return Voltage 100Vac±7V(APL、GEN);180Vac±7V(UPS)

196Vac±7V(VDE)

High Loss Voltage 280Vac±7V(UPS、APL、GEN);253Vac±7V(VDE)

High Loss Return Voltage 270Vac±7V(UPS、APL、GEN);250Vac±7V(VDE)

Max AC Input Voltage 300Vac

Nominal Input Frequency 50HZ/60HZ(Auto detection)

Low Loss Frequency 40HZ±1HZ(UPS、APL、GEN)

47.5HZ±0.05HZ(VDE)

Low Loss Return Frequency 42HZ±1HZ(UPS、APL、GEN)

47.5HZ±0.05HZ(VDE)

High Loss Frequency 65HZ±1HZ(UPS、APL、GEN)

51.5HZ±0.05HZ(VDE)

High Loss Return Frequency 63HZ±1HZ(APL、GEN、UPS)

50.05HZ±0.05HZ(VDE)

Output Short Circuit Protection Line mode: Circuit Breaker

Battery mode: Electronic Circuits

Efficiency (Line Mode) >95%(Rated R load, battery full charged)

Transfer Time 10ms typical (UPS、VDE)

20ms typical (APL)

Output power derating: 230Vac model:

When AC input voltage drops to 95V or

170V depending on models, the output
power will be derated.

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Table 2 Inverter Mode Specifications

INVERTER MODEL 3KW 4KW 5KW

Rated Output Power 3000W 4000W 5000W

Output Voltage Waveform Pure Sine Wave

Output Voltage Regulation 230Vac±5%

Output Frequency 60Hz or 50Hz

Peak Efficiency 90%

Overload Protection 5s@>150% load;l0s@110%~150% load

Surge Capacity 2× rated power for 5 seconds

Nominal DC Input Voltage 48Vdc

Cold Start Voltage 46.0Vdc

Low DC Warning Voltage

@load<20% 44.0Vdc

@ 20%≤load<50% 42.8Vdc

@load≥50% 40.4Vdc

Low DC Warning Return Voltage

@load<20% 46.0Vdc

@ 20%≤load<50% 44.8Vdc

@load≥50% 42.4Vdc

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Low DC Cut-off Voltage

@load<20% 42.0Vdc

@ 20%≤load<50% 40.8Vdc

@load≥50% 38.4Vdc

High DC Recovery Voltage 58Vdc

High DC Cut-off Voltage 60Vdc

No Load Power Consumption <50W

Table 3 Charge Mode Specifications

Utility Charging Mode

INVERTER MODEL 3KW~5KW

Charging Current 1~60A

@Nominal Input Voltage

Absorption AGM / Gel/LEAD

Voltage
Battery 50Vdc

Flooded battery 50Vdc

Refloat AGM / Gel/LEAD

Voltage
Battery 54.8Vdc

Flooded battery 54.8Vdc

Float AGM / Gel/LEAD

Voltage
Battery 57.6Vdc

Flooded battery 56.8Vdc

Charging Algorithm 3-Step(Flooded Battery、AGM/Gel/LEAD Battery),

4-Step(LI)

Solar Charging Mode

INVERTER MODEL 3KW~5KW

Rated Power 3000W 4000W

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MPPT charger

solar charging current 60A 80A

Max. PV Array Open Circuit Voltage 145Vdc max

PV Array MPPT Voltage Range 64~130Vdc

Min battery voltage for PV charge 34Vdc

PWM charger

solar charging current 60A

Operating Voltage Range 60~72Vdc

Max. PV Array Open Circuit Voltage 105Vdc

Standby Power Consumption 2W

Battery Voltage Accuracy +/-0.3%

PV Voltage Accuracy +/-2V

Charging Algorithm 3-Step(Flooded Battery、AGM/Gel/LEAD Battery),

4-Step(LI)

Charging algorithm for

lead acid battery

Charging algorithm for

Lithium battery

Joint Utility and Solar Charging

INVERTER MODEL 3KW~5KW

MPPT charger PWM charger

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Max Charging Current 120A 140A 120A

Default Charging Current 60A 80A 60A

Table 4 General Specifications

INVERTER MODEL 3KW 4KW 5KW

Safety Certification CE

Operating Temperature Range 0℃ to 55℃

Storage temperature -15℃ to 60℃

Dimension (D*W*H), mm 488×295×141

Net Weight, kg 10.0

TROUBLE SHOOTING
Problem LCD/LED/Buzzer Explanation / Possible What to do
cause

Unit shuts LCD/LEDs and The battery voltage is too 1. Re-charge battery.
down buzzer will be active low
2. Replace battery.
automatically for 3 seconds and
( < 1.91V/Cell)
during startup then complete off.
process.

No response No indication. 1. The battery voltage is 1. Check if batteries the wiring are
after power on. far too low. (<1.4V/Cell) connected and well.

2. Battery polarity is 2. Re-charge battery.

connected reversed.
3. Replace battery.

Mains exist but Input voltage is Input protector is tripped Check if AC breaker is tripped and AC
the unit works displayed as 0 on the wiring is connected well.
in battery LCD and green LED
mode. is flashing.

Green LED is Insufficient quality of AC 1. Check if AC wires are too thin

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flashing. power and/or too long.

(Shore or Generator) 2. Check if generator (if applied) is

working well or if input voltage range
setting is correct.(Appliance=>wide)

When the unit LCD display and Battery is disconnected. Check if battery wires are connected
is turned on, LEDs are flashing well.
internal relay is
switched on
and off
repeatedly.

Fault code 07 Overload error. The Reduce the connected load by

inverter is overload 110% switching off some equipment.
and time is up.

Fault code 05 Output short circuited. Check if wiring is connected well and
remove abnormal load.

Fault code 02 Internal temperature of Check whether the air flow of the unit
inverter component is is blocked or whether the ambient
over 90℃. temperature is too high.
Buzzer beeps
Fault code 03 Battery is over-charged. Return to repair center.
continuously
and red LED is The battery voltage is too Check if spec and quantity of batteries
on. high. are meet requirements.

Fault code 01 Fan fault Replace the fan.

Fault code 06/58 Output abnormal (Inverter 1. Reduce the connected load.
voltage below than
2. Return to repair center
202Vac or is higher than
253Vac)

Fault code Internal components filed. Return to repair center

08/09/53/57

Fault code 51 Over current or surge Restart the unit, if the error happens
again, please return to repair center.
Fault code 52 Bus voltage is too low

Fault code 55 Output voltage is

unbalanced

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Fault code 56 Battery is not connected If the battery is connected well, please
well or fuse is burnt. return to repair center.

Appendix: Approximate Back-up Time Table

Model Load(W) Backup Time@48Vdc 100Ah(min) Backup Time@48Vdc
200Ah(min)

300 1054 2107

600 491 1054

900 291 668

1200 196 497

1500 159 402

3KW 1800 123 301

2100 105 253

2400 91 219

2700 71 174

3000 63 155

400 766 1610

800 335 766

1200 198 503

1600 139 339

4KW 2000 112 269

2400 95 227

2800 81 176

3200 62 140

3600 55 125

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4000 50 112

500 613 1288

1000 268 613

1500 158 402

2000 111 271

5KW 2500 90 215

3000 76 182

3500 65 141

4000 50 112

4500 44 100

5000 40 90

Note: Backup time depends on the quality of the battery, age of battery and type of battery.

Specifications of batteries may vary depending on different manufacturers.

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USER’S MANUAL
HYBRID SOLAR INVERTER
Infinity
HLE - V

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Rev. 1

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