Maintenance

DIAGRAMS AND
SCHEMATICS
GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GDP170VX,
GDP175VX36, GDP190VX) [A909]; GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) [A910]; GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) [B875]; GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX [C809]; GLC/GDC 60-70VX (GC/GLC/GDC135-
155VX) [D879]; GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) [D878]; GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) [C810]

This manual contains information that is confidential and/or proprietary to Yale Materials Handling Corpora-
tion, its subsidiaries and/or vendors. Copying or distribution of any sections of this manual marked "Confi-
dential/Proprietary" is prohibited.

PART NO. 550001092 8000 YRM 1409

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to
support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed
the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels and when
working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the
area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this manual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death or
serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange background.
The CAUTION symbol and word are on yellow background.
Diagrams and Schematics Table of Contents

TABLE OF CONTENTS

General Information About Diagrams and Schematics ....................................................................................... 1

Symbol Definitions ...................................................................................................................................... 1
Diagrams Manual Applications ................................................................................................................... 2
Diagrams, Schematics, or Arrangements ............................................................................................................ 3
Figure 1. Type S Option Electrical Schematic ............................................................................................ 3
Figure 2. Mazda (2007) 2.0L and 2.2L Gas Engine ................................................................................... 4
Figure 3. Mazda (2007) 2.0L and 2.2L LPG Engine Electrical Schematic ................................................. 6
Figure 4. GM 2.4L Gas Engine Electrical Schematic ................................................................................. 8
Figure 5. GM 2.4L LPG Engine Electrical Schematic................................................................................. 10
Figure 6. Yanmar 2.6L and 3.3L Diesel Engine Electrical Schematic......................................................... 12
Figure 7. GM 4.3L Gas Engine Electrical Schematic ................................................................................. 13
Figure 8. GM 4.3L LPG Engine Electrical Schematic................................................................................. 15
Figure 9. Cummins 3.3L Diesel Engine Electrical Schematic..................................................................... 17
Figure 10. Mazda (2005-2006) 2.0L and 2.2L Gas Engine Electrical Schematic....................................... 19
Figure 11. Mazda (2005-2006) 2.0L and 2.2L LPG Engine Electrical Schematic ...................................... 21
Figure 12. GM (2010) 5.7L LPG Engine Electrical Schematic ................................................................... 23
Figure 13. Right Side Truck Devices Electrical Schematic ......................................................................... 25
Figure 14. Left Side Truck Devices Electrical Schematic ........................................................................... 26
Figure 15. Cowl Devices Electrical Schematic ........................................................................................... 27
Figure 16. Standard (Powershift) Transmission Electrical Schematic ........................................................ 28
Figure 17. Spicer Off-Highway Transmission 3 Forward/2 Reverse Electrical Schematic .......................... 29
Figure 18. Electro-Hydraulic Electrical Schematic...................................................................................... 32
Figure 19. Lights and Cab Accessories Electrical Schematic .................................................................... 33
Figure 20. Forward Travel Amber Lights With Three-Stage Mast............................................................... 34
Figure 21. Vehicle System Manager (VSM) Wiring Diagram...................................................................... 35
Figure 22. Power Distribution Module (PDM) Wiring Diagram ................................................................... 36
Figure 23. Operator Cab Wiring Diagram................................................................................................... 37
Figure 24. Transmission Wiring Diagram, Common to ALL Transmissions ................................................ 38
Figure 25. Engines Directory Wiring Diagram ............................................................................................ 39
Figure 26. Rear Signal and Work Lights Wiring Diagram........................................................................... 40
Figure 27. Mazda 2.0L and 2.2L Gas Engine Wiring Diagram ................................................................... 41
Figure 28. Mazda 2.0L and 2.2L LPG Engine Wiring Diagram .................................................................. 42
Figure 29. GM 2.4L Gas Engine Wiring Diagram ....................................................................................... 43
Figure 30. GM 2.4L LPG Engine Wiring Diagram ...................................................................................... 44
Figure 31. Yanmar 2.6L and 3.3L Diesel Engine Wiring Diagram .............................................................. 45
Figure 32. GM 4.3L Gas Engine Wiring Diagram ....................................................................................... 46
Figure 33. GM 4.3L LPG Engine Wiring Diagram ...................................................................................... 47
Figure 34. Cummins 3.3L Diesel Engine Wiring Diagram .......................................................................... 48
Figure 35. Mazda (2005-2006) 2.0L and 2.2L Gas Engine Wiring Diagram .............................................. 49
Figure 36. Mazda (2005-2006) 2.0L and 2.2L LPG Engine Wiring Diagram.............................................. 50
Figure 37. GM 5.7L LPG Engine (2010) Wiring Diagram ........................................................................... 51
Figure 38. Standard (Powershift) Transmission Wiring Diagram ................................................................ 52
Figure 39. Spicer Off-Highway Transmission 3 Forward/2 Reverse Wiring Diagram for Lift Truck
Models ....................................................................................................................................................... 53
Figure 40. Spicer Off-Highway Transmission 2 Forward/2 Reverse Wiring Diagram for Lift truck
Models ....................................................................................................................................................... 54
Figure 41. Forward Travel Amber Lights With Three-Stage Mast............................................................... 55
Figure 42. Connector Pin Identification ...................................................................................................... 56
Figure 43. Circuit Identification ................................................................................................................... 57
Figure 44. Electronic Control Valve Hydraulic Schematic for Lift Truck Models GC/GLC030VX,
GC/GLC035VX, GC/GLC040SVX (C809), GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX

©2010 Yale Materials Handling Corp. i

Table of Contents Diagrams and Schematics

TABLE OF CONTENTS (Continued)

(GP/GLP/GDP030VX, GP/GLP/GDP035VX, GP/GLP/GDP040SVX) (C810), GLC20-35VX
(GC/GLC040-070VX, GC/GLC055SVX (A910), GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875) ......................................................................................................................................................... 58
Figure 45. Manual Control Valve Hydraulic Schematic for Lift Truck Models GC/GLC030VX,
GC/GLC035VX, GC/GLC040SVX (C809), GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX
(GP/GLP/GDP030VX, GP/GLP/GDP035VX, GP/GLP/GDP040SVX) (C810), GLC20-35VX
(GC/GLC040-070VX, GC/GLC055SVX (A910), GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875) ......................................................................................................................................................... 59
Figure 46. Transmission Hydraulic Schematic for Lift Truck Models GC/GLC030VX,
GC/GLC035VX, GC/GLC040SVX (C809), GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX
(GP/GLP/GDP030VX, GP/GLP/GDP035VX, GP/GLP/GDP040SVX) (C810), GLC20-35VX
(GC/GLC040-070VX, GC/GLC055SVX (A910), GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875) ......................................................................................................................................................... 60
Figure 47. Transmission Hydraulic Schematic for Lift Truck Models GLP/GDP60VX,
GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (D878) and GLC/GDC60VX,
GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (D879) ...................................................... 63
Figure 48. Electronic Control Valve Hydraulic Schematic, Lift Truck Models GLC/GDC60VX,
GLC/GDC70VX (GC/GLC/GDC135-155VX) (D879) and GLP/GDP60VX, GLP/GDP70VX
(GP/GLP/GDP135VX, GP/GLP/GDP155VX) (D878) ................................................................................. 66
Figure 49. Manual Control Valve Schematic GLC/GDC60VX, GLC/GDC70VX
(GC/GLC/GDC135-155VX) (D879) and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (D878)...................................................................................................................... 67
Figure 50. Electronic Control Valve Hydraulic and Brake System Schematic GLP/GDP 80VX,
GLP/GDP80VX9, GLP/GDP90VX (GDP170VX, GDP175VX36, GDP190VX)(A909) ................................ 68
Figure 51. Hydraulic Transmission and Brake Cooling Schematic GLP/GDP 80VX,
GLP/GDP80VX9, GLP/GDP90VX (GDP170VX, GDP175VX36, GDP190VX)(A909) ................................ 70

This section is for the following models:

GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GDP170VX,

GDP175VX36, GDP190VX) [A909];
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) [A910];
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) [B875];
GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX [C809];
GLC/GDC 60-70VX (GC/GLC/GDC135-155VX) [D879];
GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/
GDP155VX) [D878];
GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) [C810]

ii
8000 YRM 1409 General Information About Diagrams and Schematics

General Information About Diagrams and Schematics

The chassis wiring used in these vehicles conforms to refer to the electrical circuit identification located on
the electrical circuit identification standard ES-1359 and schematic circuits. When viewing a color version of the
in addition to surface marked ID circuit numbers, gen- diagrams and schematics, the white chassis wires are
erally utilizes the colors that are indicated in Table 1. seen as yellow. Other wires are shown in colors similar
to actual colors, i.e. tan shows as yellow. Use circuit
, engine harnesses, wiring to sensors, and other appli- identification for true wire color.
cations vary with respect to wire colors.
Refer to Section 9030, Group 03 - General Maintenance
Diagrams and schematics in this manual can be viewed and Diagnostic Data, for further information.
and printed in color. If not printed or viewed in color,

Table 1. Wire Colors

Color Use/Function
Red Battery-level power circuits and 5 volt supply circuits
Black Heavy current grounds
Green Signal grounds
White Other circuits
Twisted Pair (Yellow/Green) CANbus
Yellow CAN-Hi
Green CAN-Lo
Twisted Pair (Dk Blue/Pink and Dk Blue/White) CANbus (Mazda)
Dk Blue/Pink CAN-Hi
Dk Blue/White CAN-Lo
Letter on the VSM BUS Use/Function
R Regulated Output Voltage
D Driver
I Input

Symbol Definitions Table 2. Symbol Definitions (Continued)

See Table 2 for description of symbol definitions. Definition

Symbol Name
Table 2. Symbol Definitions Arrow Symbol Go to specified page of
schematic, located in
Symbol Name Definition lower right corner in the
Type S Identifies information hexagon symbol.
for UL Safety rated -----X Go to specified sheet of
trucks. Applicable trucks diagram. Sheet number
are rated for GS, LPS, is located in lower right
and DS depending corner of figure.
on fuel type.

Confidential/Proprietary - Do Not Copy or Duplicate 1

General Information About Diagrams and Schematics 8000 YRM 1409

Diagrams Manual Applications

See Table 3 for the correct diagrams service manual for
your lift truck.

Table 3. 1-8 Ton Diagrams Manual Applications

Electrical Wiring Diagrams Manual

Unit Code Production Date
Schematic Diagram Number
Prior to August 2008 8525590 8516519 8000 YRM 1152
C809, C810 August, 2008 to April, 2009 1665405 1665404 8000 YRM 1387
May, 2009 ===> 1688540 1688539 8000 YRM 1409
Prior to August 2008 8525590 8516519 8000 YRM 1152
A910, B875 August, 2008 to April, 2009 1665405 1665404 8000 YRM 1387
May, 2009 ===> 1688540 1688539 8000 YRM 1409
Prior to August 2008 8525590 8516519 8000 YRM 1152
August, 2008 to December 1665405 1665404 8000 YRM 1387
E818
2009
January 2010 ==> 1688540 1688539 8000 YRM 1409
F813, C879, C878 All 8525590 8516519 8000 YRM 1152
G813 Prior to January 2010 1665405 1665404 8000 YRM 1387
January 2010 ==> 1688540 1688539 8000 YRM 1409
August, 2008 to April, 2009 1665405 1665404 8000 YRM 1387
D879. D878
May, 2009 ===> 1688540 1688539 8000 YRM 1409
A909 May, 2009 ===> 1688540 1688539 8000 YRM 1409

2 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 1. Type S Option Electrical Schematic

Confidential/Proprietary - Do Not Copy or Duplicate 3

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 2. Mazda (2007) 2.0L and 2.2L Gas Engine (Sheet 1 of 2)

4 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 2. Mazda (2007) 2.0L and 2.2L Gas Engine (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 5

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 3. Mazda (2007) 2.0L and 2.2L LPG Engine Electrical Schematic (Sheet 1 of 2)

6 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 3. Mazda (2007) 2.0L and 2.2L LPG Engine Electrical Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 7

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 4. GM 2.4L Gas Engine Electrical Schematic (Sheet 1 of 2)

8 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 4. GM 2.4L Gas Engine Electrical Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 9

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 5. GM 2.4L LPG Engine Electrical Schematic (Sheet 1 of 2)

10 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 5. GM 2.4L LPG Engine Electrical Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 11

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 6. Yanmar 2.6L and 3.3L Diesel Engine Electrical Schematic

12 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 7. GM 4.3L Gas Engine Electrical Schematic (Sheet 1 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 13

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 7. GM 4.3L Gas Engine Electrical Schematic (Sheet 2 of 2)

14 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 8. GM 4.3L LPG Engine Electrical Schematic (Sheet 1 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 15

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 8. GM 4.3L LPG Engine Electrical Schematic (Sheet 2 of 2)

16 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 9. Cummins 3.3L Diesel Engine Electrical Schematic (Sheet 1 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 17

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 9. Cummins 3.3L Diesel Engine Electrical Schematic (Sheet 2 of 2)

18 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 10. Mazda (2005-2006) 2.0L and 2.2L Gas Engine Electrical Schematic (Sheet 1 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 19

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 10. Mazda (2005-2006) 2.0L and 2.2L Gas Engine Electrical Schematic (Sheet 2 of 2)

20 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 11. Mazda (2005-2006) 2.0L and 2.2L LPG Engine Electrical Schematic (Sheet 1 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 21

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 11. Mazda (2005-2006) 2.0L and 2.2L LPG Engine Electrical Schematic (Sheet 2 of 2)

22 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 12. GM (2010) 5.7L LPG Engine Electrical Schematic (Sheet 1 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 23

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 12. GM (2010) 5.7L LPG Engine Electrical Schematic (Sheet 2 of 2)

24 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 13. Right Side Truck Devices Electrical Schematic

Confidential/Proprietary - Do Not Copy or Duplicate 25

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 14. Left Side Truck Devices Electrical Schematic

26 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 15. Cowl Devices Electrical Schematic

Confidential/Proprietary - Do Not Copy or Duplicate 27

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 16. Standard (Powershift) Transmission Electrical Schematic

28 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 17. Spicer Off-Highway Transmission 3 Forward/2 Reverse Electrical Schematic (Sheet 1 of 3)

Confidential/Proprietary - Do Not Copy or Duplicate 29

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 17. Spicer Off-Highway Transmission 3 Forward/2 Reverse Electrical Schematic (Sheet 2 of 3)

30 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 17. Spicer Off-Highway Transmission 3 Forward/2 Reverse Electrical Schematic (Sheet 3 of 3)

Confidential/Proprietary - Do Not Copy or Duplicate 31

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 18. Electro-Hydraulic Electrical Schematic

32 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 19. Lights and Cab Accessories Electrical Schematic

Confidential/Proprietary - Do Not Copy or Duplicate 33

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 20. Forward Travel Amber Lights With Three-Stage Mast

34 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 21. Vehicle System Manager (VSM) Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 35

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 22. Power Distribution Module (PDM) Wiring Diagram

36 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 23. Operator Cab Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 37

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 24. Transmission Wiring Diagram, Common to ALL Transmissions

38 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 25. Engines Directory Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 39

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 26. Rear Signal and Work Lights Wiring Diagram

40 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 27. Mazda 2.0L and 2.2L Gas Engine Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 41

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 28. Mazda 2.0L and 2.2L LPG Engine Wiring Diagram

42 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 29. GM 2.4L Gas Engine Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 43

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 30. GM 2.4L LPG Engine Wiring Diagram

44 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 31. Yanmar 2.6L and 3.3L Diesel Engine Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 45

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 32. GM 4.3L Gas Engine Wiring Diagram

46 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 33. GM 4.3L LPG Engine Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 47

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 34. Cummins 3.3L Diesel Engine Wiring Diagram

48 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 35. Mazda (2005-2006) 2.0L and 2.2L Gas Engine Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 49

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 36. Mazda (2005-2006) 2.0L and 2.2L LPG Engine Wiring Diagram

50 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 37. GM 5.7L LPG Engine (2010) Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 51

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 38. Standard (Powershift) Transmission Wiring Diagram

52 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 39. Spicer Off-Highway Transmission 3 Forward/2 Reverse Wiring Diagram for Lift Truck Models

Confidential/Proprietary - Do Not Copy or Duplicate 53

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 40. Spicer Off-Highway Transmission 2 Forward/2 Reverse Wiring Diagram for Lift truck Models

54 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 41. Forward Travel Amber Lights With Three-Stage Mast

Confidential/Proprietary - Do Not Copy or Duplicate 55

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 42. Connector Pin Identification

56 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 43. Circuit Identification

Confidential/Proprietary - Do Not Copy or Duplicate 57

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 44. Electronic Control Valve Hydraulic Schematic for Lift Truck Models GC/GLC030VX,
GC/GLC035VX, GC/GLC040SVX (C809), GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX
(GP/GLP/GDP030VX, GP/GLP/GDP035VX, GP/GLP/GDP040SVX) (C810), GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX (A910), GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875)

58 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 45. Manual Control Valve Hydraulic Schematic for Lift Truck Models GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809), GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) (C810), GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX
(A910), GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875)

Confidential/Proprietary - Do Not Copy or Duplicate 59

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 46. Transmission Hydraulic Schematic for Lift Truck Models GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809), GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) (C810), GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX
(A910), GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875) (Sheet 1 of 3)

60 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 46. Transmission Hydraulic Schematic for Lift Truck Models GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809), GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) (C810), GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX
(A910), GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875) (Sheet 2 of 3)

Confidential/Proprietary - Do Not Copy or Duplicate 61

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 46. Transmission Hydraulic Schematic for Lift Truck Models GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809), GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) (C810), GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX
(A910), GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875) (Sheet 3 of 3)

62 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 47. Transmission Hydraulic Schematic for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX
(GP/GLP/GDP135VX, GP/GLP/GDP155VX) (D878) and GLC/GDC60VX, GLC/GDC70VX
(GC/GLC/GDC135VX, GC/GLC/GDC155VX) (D879) (Sheet 1 of 3)

Confidential/Proprietary - Do Not Copy or Duplicate 63

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 47. Transmission Hydraulic Schematic for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX
(GP/GLP/GDP135VX, GP/GLP/GDP155VX) (D878) and GLC/GDC60VX, GLC/GDC70VX
(GC/GLC/GDC135VX, GC/GLC/GDC155VX) (D879) (Sheet 2 of 3)

64 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 47. Transmission Hydraulic Schematic for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX
(GP/GLP/GDP135VX, GP/GLP/GDP155VX) (D878) and GLC/GDC60VX, GLC/GDC70VX
(GC/GLC/GDC135VX, GC/GLC/GDC155VX) (D879) (Sheet 3 of 3)

Confidential/Proprietary - Do Not Copy or Duplicate 65

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 48. Electronic Control Valve Hydraulic Schematic, Lift Truck Models GLC/GDC60VX,
GLC/GDC70VX (GC/GLC/GDC135-155VX) (D879) and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (D878)

66 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 49. Manual Control Valve Schematic GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135-155VX)

(D879) and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (D878)

Confidential/Proprietary - Do Not Copy or Duplicate 67

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 50. Electronic Control Valve Hydraulic and Brake System Schematic GLP/GDP 80VX,
GLP/GDP80VX9, GLP/GDP90VX (GDP170VX, GDP175VX36, GDP190VX)(A909) (Sheet 1 of 2)

68 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 50. Electronic Control Valve Hydraulic and Brake System Schematic GLP/GDP 80VX,
GLP/GDP80VX9, GLP/GDP90VX (GDP170VX, GDP175VX36, GDP190VX)(A909) (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 69

Diagrams, Schematics, or Arrangements 8000 YRM 1409

Figure 51. Hydraulic Transmission and Brake Cooling Schematic GLP/GDP 80VX, GLP/GDP80VX9,
GLP/GDP90VX (GDP170VX, GDP175VX36, GDP190VX)(A909) (Sheet 1 of 2)

70 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1409 Diagrams, Schematics, or Arrangements

Figure 51. Hydraulic Transmission and Brake Cooling Schematic GLP/GDP 80VX, GLP/GDP80VX9,
GLP/GDP90VX (GDP170VX, GDP175VX36, GDP190VX)(A909) (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 71

 NOTES

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 Yale Materials Handling Corp.
1400 Sullivan Dr., Greenville, NC 27834-2011

8000 YRM 1409 9/10 (6/10) (3/10)(12/09)(8/09)(6/09)(4/09) Printed in U.S.A.