Costuming:501stLegion Standard

From 501st Legion Databank
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501st Battalion (Phase II)
501 46 Full.jpg
Model CT-10290, Photo by Will Evans


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Description: 501st Battalion (Phase II)
Prefix: CT
Detachment: Clone Trooper Detachment
Context: Star Wars: The Clone Wars, Seasons 4-6
(Bio of build)


For 501st membership only the requirements in black need to be met.

In the page below, items listed in blue are recommended features that will improve the quality of the costume. Items listed in red are intended to further enhance the finished costume.

Special Notes:
• The “Animated” armor design, seen in 2008 The Clone Wars Cartoon Series, differs from the “Realistic” armor design used to create characters from the theatrical films, video games, and graphic novels. See this thread at 501stclonetroopers.com for the differences between the sculpts. (This may require an additional forum account.)
• Armor parts shall be made from fiberglass, ABS (Acrylonitrile Butadiene Styrene), HIPS (High Impact Polystyrene), or a similar rigid material. This includes vacuum formed plastics as well as properly finished and smoothed 3D printed armor forms. See this thread at 501stclonetroopers.com for examples of acceptable and unacceptable levels of 3D print finishing.
• All numerical measurements given in CTD CRLs are approximate. Measurements should be followed as closely as possible while not affecting the proportionality of costume details. Proportionality should take precedence over exact measurements.


This CRL is a work in progress and is not yet ready to use for any approval!


Required Costume Components

The following costume components are present and appear as described below.


RepublicCog.png General Construction Notes
  • As previously noted, all armor is constructed from rigid material such as fiberglass, plastic, resin, Sintra, vacuum-formed ABS, firm rubber, metal or similar.
  • The Clone Wars style phase II animated armor.
    • Realistic style armor is not to be combined with animated-style kits.
  • All armor pieces are painted white and blue with a matte finish, unless otherwise noted below.
  • Armor is weathered in shades of grey, with a scuffed “animated” texture.
  • All pieces are scaled proportionally to the wearer.




501 46 Helmet.jpg Helmet
  • There is a Phase II style mohawk on top of the dome.
  • The frown has six removed teeth spaces.
    • Frown is painted dark grey.
    • Fine black mesh is utilized inside the helmet to cover the open pieces of the frown.
  • Ear caps are dark grey.
  • Vocoder is dark grey.
  • Aerators are black with a grey center circle.
  • The is a blue stripe down the center of the chin that is slightly wider than the center “tooth” of the frown.
  • The blue stripe continues along either side of the middle visor region, over the brow of the helmet and along either side of the mohawk to the back of the dome.
    • The blue stripe is continues to widen as it proceeds up the dome, and then narrows as it approaches the rear.
    • The mohawk remains white.
    • The blue stripe on either side of the mohawk is approximately as wide as the mohawk itself.
  • Rear helmet indented stripe is painted grey.
  • There are six black vent stripes on each side of the helmet.
  • Black eye lens extends down to the frown area.
    • Lens obscures the wearer’s eyes.
  • Armor is weathered with shades of grey.





TC animated neckseal.jpg Neck Seal
  • Neck seal is black in color with no ribbing.
  • No logos or labels are visible.


OPTIONAL Level two certification (if applicable):
  • Neck seal closes in the front via two small black snaps.
  • A black balaclava is worn with the neckseal.





TK anh stunt undersuit.jpeg Under Suit
  • Black non-textured material, either one-piece or two-piece construction with no visible zippers or logos.




501 46 Shoulders.jpg Shoulder Armor
  • Shoulder armor is painted blue.
  • Shoulder armor is inverted teardrop in shape.
  • Bottom edge of shoulder armor is horizontal to ground with rounded edges.




501 46 Biceps.jpg Upper Arm Armor
  • Armor is cylindrical with no rear indent.
  • Armor is seamless.
    • No visible traces of how the armor was assembled are shown.




501 46 Forearms.jpg Forearm Armor
  • Right forearm has a compad with 6 raised buttons, and a larger rectangle above them.
    • A smaller raised section is closest to the elbow.
  • Armor is seamless on the outside edge.
    • Due to the shape of the armor, a butted seam is acceptable on the inside if required.
  • Elbow plate is attached to the forearm.
  • Bottom section of wrist is painted blue with a thin band.
    • Dark grey panel lining is present in recessed groove between forearm and elbow armor if elbow is attached.


OPTIONAL Level two certification (if applicable):
  • Armor is seamless.
    • No visible traces of how the armor was assembled are shown.
  • Elbow armor is separate from gauntlet.
    • Elbow armor is attached to the wearer with a black elastic strap or similar method.




Clone CT 501st Handplates.jpg Hand Plates
  • Hand plates are mirror images of each other.
  • Hand plates have an angled peak that comes to a point over the index or middle finger, just past the main knuckle of the hand.





Generic-black-gloves.jpg Gloves
  • Black over the wrist gloves made of leather, nylon, or other low pile fabrics.
  • Gloves cover any exposed skin.
  • Gloves do not show any labels or logos when the armor is worn.




501 46 Chest.jpg Chest Armor
  • Chest armor has a blue, elongated triangle shape stripe that begins at the center of the neck and extends down the chest plate to the bottom of the breast.
    • At the bottom center of the chest is a symbol consisting of a white square with a horizontal white bar just above it.
  • Lower portion of the chest has a squared notch for the abdomen armor to fit into.
  • Chest and back plate match together at the sides and shoulders with no open gap.
    • Butted seam lines are permitted if required.
  • White shoulder straps fit into the top of the chest and back.




501 46 Back.jpg Back Armor
  • Back armor has a detail plate consisting of four grey circles and five grey horizontal bars.
  • Chest and back plate match together at the sides and shoulders with no open gap.
    • Butted seam lines are permitted if required.
  • White shoulder straps fit into the top of the chest and back.





501 46 Abs.jpg Abdomen Armor
  • Top edge of the armor is squared off to match the chest armor.
  • The abdomen armor protrudes out in the middle to match the shape of the chest armor.
  • The abdomen armor joins at the rear and the join is covered by a center plate.
  • Dark grey panel lining is present in recessed grooves.




501 46 Cod.jpg Codpiece and Belt front
  • Belt is approx. 3" tall and divided into 1.75" wide segments.
  • The front segments have a key/slot detail.
  • Belt boxes are mounted at the hips.
  • Codpiece and Posterior armor connect at the hips.
    • Butted seams are permitted at this connection if required.
  • Dark grey panel lining is present in recessed grooves.




501 46 Posterior.jpg Posterior Armor, Belt Rear and Detonator
  • Belt is approx. 3.5 inches tall and divided into 2 and ¼ inch segments.
  • Cod and Posterior armor connect at the hips.
    • Butted seams are permitted at this connection if required.
  • Detonator is centered on the back of the belt with no control buttons.
    • The detonator has two lines set in approx. 1 inch from the edges.
      • Lines may be recessed or painted on.
  • The center of the detonator end caps are painted grey.
  • Dark grey panel lining is present in recessed grooves.
  • Detonator lines are recessed.




501 46 BeltBoxes.jpg Belt Boxes
  • Two rectangular boxes with one mounted on each side of the belt.
  • Boxes are painted matte or satin white.
    • The top side of the box is tapered outward.
    • There is an inset detail near the top of each box.




501 46 Thighs.jpg Thigh Armor
  • Front of thigh armor has a flat triangular area near the knee with a notch cut out for the knee armor.
  • From the top of the triangle a ridge line travels up the front of the thigh to the top edge.
  • The upper outer edge has an angled section.
  • Armor is weathered with shades of grey.
  • Armor is seamless.
    • No visible traces of how the armor was assembled are shown.




501 46 Shins.jpg Lower Leg Armor
  • Knee armor is attached to the lower leg.
  • Bottom edge of knee armor features thin blue stripe.
  • The front of the armor has a triangular detail just below the knee and a hard ridge line down the front of the shin.
  • Back of the lower legs have an indentation just under the calf that extends down to the ankle.
  • The outside of the calf is seamless.
    • A clam shell opening on the inner seam is acceptable.
  • Dark grey panel lining is present in recessed groove between shin and knee armor if knee is attached.


OPTIONAL Level two certification (if applicable):
  • Armor is seamless with a trap door access through the indent in the rear of the lower leg.
  • Knee armor is separate from shin armor.
    • Knee is attached to wearer with black elastic straps, or similar method.





TC animated boots.jpg Boots
  • White, ankle high or tall enough to cover the ankle and eliminate any black undersuit visible at the ankle area.
  • Boots are laceless and have flat soles.
  • Boots have a center strip running from the toe to the ankle.
  • A strap across the top of the foot has two (2) flat white discs on either side of the foot, terminating the strap.


OPTIONAL Level two certification (if applicable):
  • Boots have accurate notched sole.




Optional Accessories

Items below are optional costume accessories. These items are not required for approval, but if present appear as described below. If adding in an accessory after initial approval, the item still needs to be submitted to local GML for approval before use.


CRLdc15s-animated.jpg DC-15S Blaster Carbine (animated style)

Manufactured by BlasTech Industries, this weapon is commonly carried by the Troopers of the Galactic Republic.

  • This is the animated variant of the DC-15S blaster rifle.




Dc15a Animated.jpg DC-15A Blaster Rifle (animated style)

Manufactured by BlasTech Industries, this blaster is the standard issue weapon carried by the Clone Troopers of the Grand Army of the Republic.

  • This is the animated variant of the DC-15A blaster rifle.







This document and all of the images within were created by and are the property of the 501st Legion. Other media owned by Lucasfilm Ltd and Disney are used under authorization. All other uses are prohibited. The 501st Legion is a worldwide Star Wars costuming organization comprised of and operated by Star Wars fans. While it is not sponsored by Lucasfilm Ltd., it follows generally accepted ground rules for Star Wars fan groups. Star Wars, its characters, costumes, and all associated items are the intellectual property of Lucasfilm. Copyright and Trademark Lucasfilm Ltd. All rights reserved. Used under authorization.