Costuming:CC Captain Rex Sideshow

From 501st Legion Databank
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Captain Rex (Phase II) — Realistic
Rex profile.jpg
Model CC-81419, Photo by Brenda Smoke


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Description: Captain Rex (Phase 2)
Prefix: CC
Detachment: Clone Trooper Detachment
Context: Sideshow toys realistic design of Captain Rex.
Rex, designation CT-7567, was a veteran Clone Captain who commanded Torrent Company, a company of clone troopers within the Grand Army of the Republic's famed 501st Legion during the Clone Wars.


For 501st membership only the requirements in black need to be met.

In the page below, items listed in blue are recommended features that will improve the quality of the costume. Items listed in red are intended to further enhance the finished costume.

Special Notes:
• The “Animated” armor design, seen in 2008 The Clone Wars Cartoon Series, differs from the “Realistic” armor design used to create characters from the theatrical films, video games, and graphic novels. See this thread at 501stclonetroopers.com for the differences between the sculpts. (This may require an additional forum account.)
• Armor parts shall be made from fiberglass, ABS (Acrylonitrile Butadiene Styrene), HIPS (High Impact Polystyrene), or a similar rigid material. This includes vacuum formed plastics as well as properly finished and smoothed 3D printed armor forms. See this thread at 501stclonetroopers.com for examples of acceptable and unacceptable levels of 3D print finishing.
• All numerical measurements given in CTD CRLs are approximate. Measurements should be followed as closely as possible while not affecting the proportionality of costume details. Proportionality should take precedence over exact measurements.


This Visual Guide has been reviewed by the detachment staff and the LMO team and is certified for use as a minimum approval guideline for GMLs. GMLs are free to approve this costume type.


  • This document is not intended to be a detailed how-to on costume construction; rather a visual guide to be used for 501st costume approval. Details on construction may be found on the respective costume detachment web forum.
  • GMLs uncertain about an aspect of submitted costume shall post questions in the appropriate DL/GML peer review section of the Legion forum.
  • Measurements given in this document are intended to be approximate and generalized; not criteria for approval.
  • Requirements for all 501st costumes are proportional to the wearer in scale, fit and size.
  • Text descriptions are only one part of the guideline. GMLs and costumers must consider both text and pictures (CRL and Reference) when reviewing the costume.


Required Costume Components

The following costume components are present and appear as described below.


Rex SS helmet.jpg Helmet
  • Realistic style phase II Captain Rex helmet. Standard phase II helmet is not permitted.
    • Modified Captain Rex “T” visor with sharp corners.
    • Range finder on right side of helmet.
    • One (1) Small cheek aerator present in the left and right cheek recesses.
  • Helmet is painted matte or satin white with “Cobalt blue” details.
  • Helmet mohawk on dome.
  • Two (2) "Cobalt blue" Jaig eyes on the forehead.
    • Two (2)Small triangles between the Jaig eyes.
  • T-Shaped eye lens similar in shape to phase I clone helmet.
    • Eye lens outlined in blue with the line carrying down the center of the face to the chin. Blue also covers band above the eye lens.
  • Eye lens is black or smoke tinted and obscures the wearers eyes.
  • Helmet frown is painted charcoal grey.
    • Black mesh is utilized inside the helmet to cover the open pieces of the frown.
  • Vocoder greeblie below chin area is black.
  • The left ear cap is black and rectangular in shape with two rectangular, recessed notches in between three raised bumps.
  • Right ear has grey rangefinder with grey stalk, and circular end cap on connector.
  • The helmet has raised "weld lines" around the edges of the face as shown in reference images.
    • These raised weld lines are silver or steel in color with rust orange edges.
  • Two (2) Large black aerator greeblie cylinders with front silver screen are located in each front indented area of the aerator tubes at base of helmet.
  • Grey indented helmet band around back of dome.
  • Black indented vertical rectangle area on back with ribbed detail.
  • Fifty-seven (57) kill marks are on the helmet.
    • Thirty (30) on the left: Top row has 3 sets of 5. Bottom row has 3 sets of 5.
    • Twenty-seven (27) on the right: Top row has 2 sets of 5 + II. Bottom row has 3 sets of 5.
  • “Cobalt blue” areas are weathered with various scuffs, chips and fading.
    • Scuffs and chips on blue areas expose the underlying white paint.
  • Armor has black scuff marks.
  • Armor is weathered with shades of grey.


OPTIONAL Level two certification (if applicable):
  • Armor has/or has appearance of a neck ring.





Clone trooper neck seal.jpg Neck Seal
  • Neck seal is black in color with vertical ribbing or smooth in appearance.
  • No logos or labels are visible.
    • If the seal is not incorporated as part of the undersuit, a balaclava or other similar covering is acceptable.




TK anh stunt undersuit.jpeg Under Suit
  • Realistic style ROTS phase II clone undersuit.
  • Black non-textured material, either one-piece or two-piece construction with no visible zippers or logos.




Rex SS Pauldron.jpg Pauldron
  • Realistic style phase II Captain Rex pauldron with ammo pouches.
  • Main body of the pauldron is black.
  • Four (4) trapezoidal black panels on the front across the chest.
  • Right shoulder has raised trim around the edges and overlaps the back piece behind the shoulder.
  • Left shoulder has a large mantle that arches over the shoulder and extends over the shoulder bell with three (3) “Cobalt blue” panels
  • Pauldron is weathered with shades of grey and black.


OPTIONAL Level two certification (if applicable):
  • Pauldron is made of leather with stitching
  • Ammo pouches are made of leather with stitching.




Rex SS pouch.jpg Ammo Pouch
  • On the right side of the pauldron, over the right breast, there is a three compartment ammo pouch.
    • Closing flaps are stud fasteners, may be functional or decorative.
    • Animated style pouches are not acceptable.
    • Ammo pouch is black leather or similar material, 3 compartments, with 3 pointed top cover flaps with slot for pin closure.




Rex SS shoulders.jpg Shoulder Armor
  • Realistic style shoulder armor.
  • Armor is painted matte or satin white with “Cobalt blue” detail.
  • “Cobalt blue” stripe is approx. 2–3" wide centered vertically on each shoulder.
    • Stripe aligns with bicep stripe.
    • Stripe is weathered with scuffs and chips that expose the underlying white.
  • Shoulders are a mirror image of each other
    • The Shoulder armor slightly curves back at the bottom of the shoulder.
  • Armor is weathered with shades of grey.




Rex SS biceps.jpg Upper Arm Armor
  • Realistic style upper arm armor.
  • Armor is painted matte or satin white, with “Cobalt blue” detail.
  • Each arm has a vertical center blue stripe on the outside edge approx. 2–3", matching width of shoulder stripe.
  • Armor has a front hard line outside edge and inside is rounded.
    • Armor piece has a dimple on the lower area of the back of arm.
  • Armor is seamless.
    • No visible traces of how the armor was assembled are shown.
  • Blue areas are weathered with scuff marks, chips and fading.
    • Scuff marks and chips expose the underlying white paint.
  • Armor has black scuff marks.
  • Armor is weathered with shades of grey.




Rex SS elbows.jpg Elbow Armor
  • Realistic style elbow armor.
  • Armor is painted matte or sating white with “Cobalt blue” detail.
    • A blue vertical stripe approx. 2–3" wide runs down the back center of each elbow.
  • Elbow straps are white and have a raised detail line at the top and bottom of the strap.
  • Armor has two parallel dashed detail slots on each outside edge of elbow at the strap connection.
  • Elbows are mirror images of each other with a notched area on the outside of the elbow above the detail marks.
  • Blue areas are weathered with various scuff marks, chips and fading.
    • Scuff marks and chips expose the underlying white paint.
  • Armor has black scuff marks.
  • Armor is weathered with shades of grey.




SS Rex Forearms.jpg Forearm Armor
  • Realistic style Forearm Armor.
  • Armor is painted matte or satin white with “Cobalt blue” detail.
    • A vertical blue stripe approx. 2–3" wide runs down the center of the outside edge.
  • Right forearm has a compad with eight (8) small buttons, one (1) large main button, and one (1) smaller rectangular button closest to the elbow.
    • The compad is blue and aligns with the right forearm blue stripe.
  • Armor is seamless.
    • No visible traces of the how the armor was assembled are shown.
  • Left forearm has nineteen (19) white hash marks in groups of 5 scratched into the blue stripe. 3 groups of 5 running from the wrist with “IIII” closest to the elbow.
  • Right forearm has twenty-five (25) black hash marks on the right forearm on the inside facing white area running parallel with the blue stripe.
  • Blue areas are weathered with various scuff marks, chips and fading.
    • Scuff marks and chips expose the underlying white paint.
  • Armor has black scuff marks.
  • Armor is weathered with shades of grey.




Rex SS hands.jpg Hand Plates
  • Realistic style hand plates.
  • Armor is painted matte or satin white with “Cobalt blue” detail.
  • Armor has a vertical blue stripe approx. 1.5–2" wide down the center.
  • Hand plates are mirror images of each other.
  • Hand plates have a top curving ridge that comes to a point over the index or middle finger just past the main knuckle of the hand.
  • Both hand plates have ten (10) white hash marks scratched into the blue stripe in 2 groups of 5.
  • Blue areas are weathered with various scuffs marks, chips and fading.
    • Scuffs or chips on the blue expose the underlying white.
  • Armor has black scuff marks.
  • Armor is weathered with shades of grey.





Generic-black-gloves.jpg Gloves
  • Black over the wrist gloves made of leather, nylon, or other low pile fabrics.
  • Gloves cover any exposed skin.
  • Gloves do not show any labels or logos when the armor is worn.




Rex SS chest.jpg Chest Armor
  • Realistic style Chest Armor.
  • Armor is painted matte or satin white.
  • Two detail slots on lower outside edge of right raised chest area.
  • Chest and back plate match together at the sides and shoulders with no open gap.
    • Butted seam lines are present.
  • Shoulder straps are slotted into the detail ridges of the chest to shoulder connector area.
  • The chest has two (2) raised “weld lines” on each side, starting from the abdomen up to the armpits.
    • The raised weld lines are silver or steel in color blended with rust orange edges.
  • Armor has black scuff marks.
  • Armor is weathered with shades of grey.





Rex SS back2.jpg Back Armor
  • Realistic style Back Armor.
  • Armor is painted matte or satin white.
  • Back has a detail plate with four circles on top, two elongated areas on left, and vents on lower right.
  • Back and chest armor match together at the sides with no open gap.
    • A seam line is present.
  • Shoulder straps are slotted into the detail ridges of the top connection points.
  • Armor is weathered with various shades of gray.





Rex SS abs.jpg Abdomen Armor
  • Realistic style Abdomen Armor.
  • Armor is painted matte or satin white.
  • Eight (8) ¼" diameter holes are visible when worn, with four (4) holes inside each indented channel of the abdomen.
  • Abdomen section wraps around the wearers body and is sealed at sides or at back.
  • Abdomen is completely contained under the chest and back armor.
  • Armor aligns with codpiece with the seam line hidden by the belt.
  • Armor has black scuff marks.
  • Armor is weathered with various shades of gray.


OPTIONAL Level two certification (if applicable):
  • Seam line along sides or back has no gap.




Rex SS cod butt.jpg Codpiece and Posterior Armor
  • Realistic style Codpiece and Posterior Armor.
  • Armor is painted matte or satin white.
  • Codpiece and posterior armor connect at the hips.
  • Armor is weathered with various shades of gray.
  • Armor has black scuff marks.




Rex SS belt.jpg Belt
  • Realistic style clone belt, beltboxes, and detonator.
  • Belt, boxes, and detonator are painted matte or satin white.
  • Belt front between front boxes has three (3) vertical rectangle indents which are spaced apart by two protruding rectangle areas.
    • The res of the belt is flat surfaced with raised edging on the top and bottom that run along the rest of the belt.
  • Eight (8) Belt boxes are attached to the belt with four (4) on each side.
    • The two largest boxes are in front with angled top surface that is higher toward the center.
    • The smallest boxes are located behind the front boxes, about 1/8" apart and have an angled end on top.
    • The medium sized matching boxes, with flat top cover are about 1/8" from smallest boxes.
    • Left rear box is spaced closer to detonator and has two square buttons in the top left corner, and two (2) dashed indented detail marks on bottom right.
  • Right rear box is spaced closer to detonator and has a bar with two (2) small cylinders centered and two (2) dashed indented detail marks on the bottom left.
  • A detonator is centered and attached to the back of the belt.
    • Detonator tube is about 2.25" diameter with wider detailed end caps.
    • Seven (7) horizontally aligned square buttons are on left side of tube when viewing from behind.
    • Buttons are painted “Cobalt blue” on buttons 1,2,5,and 6.
  • Armor has black scuff marks.
  • Armor is weathered with shades of grey.


OPTIONAL Level two certification (if applicable):
  • Boxes are notched on back and fit flush to belt.
OPTIONAL Level three certification (if applicable):
  • Back of belt between rear boxes has a horizontal ribbing.
  • Detonator connects to back of belt without any visible clips and is firmly secured in horizontal position.




Rex SS holsters.jpg Holsters
  • Realistic style Holsters.
    • Animated style holsters are not permitted.
  • Holsters are painted matte or satin white.
  • Holsters are hung from the belt via grey or black web straps on each hip aligned under the second smallest belt box on each side.
    • No visible attachment at the belt.
    • Web straps run the length of the holster on the side closest to the kama.
  • Inverted triangle detail is present on front facing edge near top of holster.
  • Armor has black scuff marks.
  • Armor is weathered with shades of grey.





Rex SS kama.jpg Kama
  • Animated style Kama.
  • Kama is made of matte vinyl or leather like material with canvas or cloth backing.
  • Kama is black with medium blue trim that is lighter than the “Cobalt blue” present on the armor.
    • Trim is fabric with visible texture.
  • Bottom corners of the kama are rounded.
  • Front edges of the kama line up with the inside edges of the front boxes.
  • Panels of the kama are approx. 4" apart at the back and connect under the belt.





Rex SS thighs.jpg Thigh Armor
  • Realistic style Thigh Armor.
  • Armor is painted matte or satin white.
  • Thigh Armor has a flat triangle area above the knee which transitions to a ridge line that runs up the front of the thigh to the top edge.
  • Rear of armor has an indented area.
  • Armor is seamless.
    • No visible traces of how the armor was assembled are shown.
  • Armor is weathered with shades of gray and/or brown.


OPTIONAL Level two certification (if applicable):
  • Outside lower portion of the thighs come to a point and inner lower end is rounded.





Rex SS knees.jpg Knee Armor
  • Realistic style knee armor.
  • Armor is painted matte or satin white with “Cobalt blue” detail.
    • Blue vertical stripe runs down center of each knee approx. 2" wide.
  • Knees have a protruding flat area in front oriented towards the top of Knee.
  • Knees bend around the front and connect to white detail clips that connect the strap on each side.
  • A white colored flat strap, about 2 inches wide, wraps around back of leg.
    • Flat Strap has raised 5/8" wide gray center strap.
  • Blue areas are weathered with scuffs and chips that expose the underlying white paint.
  • Armor is weathered with shades of grey.




Rex SS shins.jpg Lower Leg Armor
  • Realistic style Lower Leg Armor.
  • Armor is painted matte or satin white.
  • Lower legs are mirror images of each other.
  • Front of lower leg has a flat triangular detail at the top which transitions to a ridge line that travels down the front of the armor to the ankle.
  • Back of lower leg armor features arched indentation, just under the calf, that follows down to the ankle.
    • Bottom of this indentation features a smaller arch detail at the heel.
  • Outside of the calf is closed.
    • Calf can have an access area on the inside of the leg.
  • Calves are seamless and have a trap door access through the indent in the rear of the lower leg.
  • There are twenty (20) hash marks on the outside of each calf.
    • Eight (8) on left and twelve (12) on the right
    • Hash marks are light grey.
  • Armor has black scuff marks.
  • Armor is weathered with shades of grey.




Rex SS shoes.jpg Boots
  • Realistic style boots
    • Animated style boots are not permitted.
  • Boots are white.
  • Boots are ankle high or tall enough to cover the ankle and eliminate any black undersuit visible at the ankle.
  • Boots are lace-less
  • Boots have armor detail to include a natural seam at the toe and a strap that goes over the top of the foot with two (2) protruding discs at each side of the strap.
  • There are no markings or labels from the shoe maker.
  • Boots soles are flat.
  • Boots soles are colored primer grey.





Optional Accessories

Items below are optional costume accessories. These items are not required for approval, but if present appear as described below. If adding in an accessory after initial approval, the item still needs to be submitted to local GML for approval before use.



CRL side arms.jpg DC-17 Hand Blaster

Manufactured by BlasTech Industries, DC-17 pistols are carried in quick-release holsters. They are widely recognized for their unusually high stopping power and firing rate.

  • The number of pistols carried is dependent on the amount of holsters.
  • This is the realistic variant of the DC-17 blaster.





DC15 carbine.jpg DC-15S Blaster

Manufactured by BlasTech Industries, the DC-15S is smaller in scale than the DC-15A blaster rifle. Although it has a shorter range than that of the “A” model, it is easier to handle with a higher rate of fire and features a folding stock for braced firing.

  • Realistic Clone Style DC-15S Blaster.
  • Blaster may be scratch built out of plastic, wood, metal or cast in resin.
  • Blaster has realistic Episode II or Episode III details:
    • Wire frame sight.
    • Folding stock.
    • Twelve radiator fins evenly spaced along the length of barrel.
    • Igniter detail knobs.
    • Charge magazine clip on right side.
  • Total length is approximately 26 inches (66 cm).
  • Because of the scale, the Hasbro version is incorrect.


OPTIONAL Level two certification (if applicable):
  • Charge magazine detail on clip is metal to gun metal grey in color.
  • Detail bolts and screws are metal to gun metal grey in color.
  • Igniter knobs have some copper coloring.
  • Blaster is weathered.
OPTIONAL Level three certification (if applicable):
  • Functioning Blue LED is installed in barrel.





DC15 rifle.jpg DC-15A Blaster Rifle

Manufactured by BlasTech Industries, the DC-15A is a Tibanna gas cartridge powered weapon. Hyper-ionized blue plasma bolts are more than capable of penetrating armored units. Exceptionally effective against both droids and contemporary targets.

  • Realistic Clone Style DC-15A Blaster Rifle.
  • Blaster rifle is scratch built out of plastic, wood, metal or cast in resin.
  • Blaster has realistic Episode II or Episode III details:
    • Flip up sight in down position.
    • Ten radiator fins are evenly spaced along the length of the barrel.
    • Power setting adjuster detail lever.
    • Sniper Scope attached under rifle in storage position.
    • Charge magazine clip on left side.
    • Igniter detail knobs.
  • Total length is approximately 55 inches (139.7 cm).
  • Because of the scale, the Hasbro version is not allowed.


OPTIONAL Level two certification (if applicable):
  • Charge magazine detail on clip is metal to gun metal grey in color.
  • Detail bolts and screws are metal to gun metal grey in color.
  • Igniter has some copper coloring.
  • Power setting adjuster detail lever is metal or gun metal grey.
  • Sniper scope is metal or gun metal grey.
  • Blaster is weathered.
OPTIONAL Level three certification (if applicable):
  • Functioning Blue LED is installed in barrel.







This document and all of the images within were created by and are the property of the 501st Legion. Other media owned by Lucasfilm Ltd and Disney are used under authorization. All other uses are prohibited. The 501st Legion is a worldwide Star Wars costuming organization comprised of and operated by Star Wars fans. While it is not sponsored by Lucasfilm Ltd., it follows generally accepted ground rules for Star Wars fan groups. Star Wars, its characters, costumes, and all associated items are the intellectual property of Lucasfilm. Copyright and Trademark Lucasfilm Ltd. All rights reserved. Used under authorization.