Costuming:Clone Trooper Non Saga Mandalorian

From 501st Legion Databank


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Clone Trooper (Non Saga) — The Mandalorian
FBFXG Full.jpg
Model CT-42128, Photo by Ardeshir Radpour


Clone-Trooper-Detachment.png

Description: Standard Trooper — FBFX
Prefix: CT
Detachment: Clone Trooper Detachment
Context: Andor: Season 1 and The Mandalorian: Season 3

Clone troopers are an army of identical, genetically-modified clones, created to serve in the Grand Army of the Republic during the conflict known as the Clone Wars. Cloned and raised in the cities of Kamino, the clone troopers have trained and drilled since birth. They are regarded as one of the most efficient military forces ever to have existed in galactic history. This is not only due to their training, but also their unwavering loyalty to the Galactic Republic and its leader, Supreme Chancellor Palpatine.


For 501st membership only the requirements in black need to be met.

In the page below, items listed in blue are recommended features that will improve the quality of the costume. Items listed in red are intended to further enhance the finished costume.

Special Notes:
• The “Animated” armor design, seen in 2008 The Clone Wars Cartoon Series, differs from the “Realistic” armor design used to create characters from the theatrical films, video games, and graphic novels. See this thread at 501stclonetroopers.com for the differences between the sculpts. (This may require an additional forum account.)
• Armor parts shall be made from fiberglass, ABS (Acrylonitrile Butadiene Styrene), HIPS (High Impact Polystyrene), or a similar rigid material. This includes vacuum formed plastics as well as properly finished and smoothed 3D printed armor forms. See this thread at 501stclonetroopers.com for examples of acceptable and unacceptable levels of 3D print finishing.
• All numerical measurements given in CTD CRLs are approximate. Measurements should be followed as closely as possible while not affecting the proportionality of costume details. Proportionality should take precedence over exact measurements.


This Visual Guide has been reviewed by the detachment staff and the LMO team and is certified for use as a minimum approval guideline for GMLs. GMLs are free to approve this costume type.


  • This document is not intended to be a detailed how-to on costume construction; rather a visual guide to be used for 501st costume approval. Details on construction may be found on the respective costume detachment web forum.
  • GMLs uncertain about an aspect of submitted costume shall post questions in the appropriate DL/GML peer review section of the Legion forum.
  • Measurements given in this document are intended to be approximate and generalized; not criteria for approval.
  • Requirements for all 501st costumes are proportional to the wearer in scale, fit and size.
  • Text descriptions are only one part of the guideline. GMLs and costumers must consider both text and pictures (CRL and Reference) when reviewing the costume.


Required Costume Components

The following costume components are present and appear as described below.


RepublicCog.png General Construction Notes
  • This version of the character is based on their non-saga appearance in the The Mandalorian season three and season one of Andor, replicating the armor made by FBFX.
    • NOTE: Revenge of the Sith realistic Phase II armor is not acceptable for this CRL.
  • As previously noted, all armor is constructed from rigid material such as fiberglass, plastic, resin, sintra, vacuum-formed ABS, firm rubber, metal or similar.
  • All armor pieces are painted gloss white with matte grey or black details, unless otherwise noted below.
  • Armor has little to no weathering in shades of grey.
  • All pieces are scaled proportionally to the wearer.





FBFXG Helmet.jpg Helmet
  • Black eye lens.
  • Outer corner of visor edge is raised on either side.
  • Helmet has a mohawk on the dome.
    • Mohawk features raised edges on either side along its length.
  • Helmet has a matte black brow band, just above the eye lens, that extends around to the back of the helmet.
  • Helmet frown is matte grey in color.
    • Wire or plastic mesh is utilized inside the helmet to cover the open pieces of the frown.
  • Black aerators with metal grill’s are mounted inside the two indented front jaw tubes at the base of the helmet.
  • Ear caps are painted matte black.
  • There are nine dark blue vertical hash marks on each side of the helmet cheeks.
    • Hash marks are indented into the helmet.
  • Matte grey indented helmet band warps around back of the dome.
  • Helmet has a flat rear helmet disc with no detail.
  • Rear recessed rectangle is flat without vents.




FBFX Neck Seal.jpg Neckseal
  • Cyclindrical neck portion has horizontal ribbing.
  • Lower portion of neckseal “dickey” is made of ribbed fabric.
    • Ribbing is fine with thin rows, matching undersuit.
    • “Dickey” ribbing runs horizontally.
  • Cyclindrical neck portion has horizontal ribbing.


OPTIONAL Level two certification (if applicable):
  • A black balaclava is worn with the neckseal.




FBFX Undersuit.jpg Undersuit
  • Undersuit is made of black ribbed material.
    • Ribbing is fine with thin rows.
  • Ribbing runs horizontally across the torso, and concentric around the limbs.





FBFXG Shoulder.jpg Shoulder Armor
  • Shoulders are tear drop in shape with all rounded edges.
  • Shoulders feature a soft peak located at the top third.




FBFX Biceps.jpg Bicep Armor
  • Armor has soft inner and outer edges giving it a soft rectangular shape.
  • Armor piece has a recessed arch on the back of the arm.
    • Arch comes to a point with a ridge going vertically from the top point.
  • Armor features faint seams on the interior and exterior sides facing towards and away from the wearer.
    • Seam is completely vertical, with little to no gap between armor “sides”.




FBFX elbows.jpg Elbow Armor
  • Armor fits tight to the wearer’s arm, close to the bottom edge of the bicep armor.
  • Armor features two hard vertical edges at “bend” points to conform to wearer.
  • A raised rectangular detail with two recessed slots on the exterior faces near the termination point of the elbow strap.
  • Matte white silicon strap is present around wearer’s elbow-pit.





FBFXG Forearm.jpg Forearm Armor
  • Right forearm has a commpad with eight small buttons, one large main button, and one slightly smaller rectangular button closest to the elbow.
    • Commpad has detail antenna on its left.
    • Commpad sits symmetrically on top seam line.
  • Armor features soft triangular face on the exterior side of the wrist edge, with a soft ridge continuing vertically up the side towards the elbow.
  • Armor features faint seams on the top and bottom sides.
    • Seam is completely vertical, with little to no gap between armor “sides”.




FBFX hands.jpg Handplate Armor
  • Handplates have a top curving ridge that come to a point over the index or middle finger just past the main knuckle of the hand.
  • Handplates attach to gloves with velcro with no other visible attachment method.




FBFX Gloves1.jpg Gloves
  • Black gloves are made of fabric, with leather detailing on pointer finger.
  • Gloves feature accurate padding on palms.
  • No visible logos or inaccurate details are visible when worn.





FBFXG Chest.jpg Chest and Back Armor
  • Chest and back armor match together at the sides with a gap.
    • Gap is filled with matte black panel to ensure chest/back stay together at all times.
  • Shoulder straps are slotted into the detail ridges of the top connection points on both the chest and back.
    • Shoulder straps are made of white urethane or other flexible material.
  • Chest armor features raised pectoral panels with hard edges.
  • Back armor features raised rectangular plate, with lowered “tusks” fading down to the main armor on either side.
  • A panel is inset in the raised rectangular plate with the following details:
    • Four recessed circles on the top row.
      • Each recess features a domed greeblie with a central knub.
    • Left side features two recessed slots with vertical ribs.
    • Bottom right features recessed rectangular grill detail.
    • Panel can either be left white or painted grey with white inset details.




FBFX Abs.jpg Abdomen Armor and Front Belt
  • Abdomen features two vertical grooves that flare apart at the top, featuring four indented circles in either groove.
  • Abdomen section wraps around the wearer’s body and connects at the rear.
    • Rear connection area has raised rectangle to help align the kidney plate.
  • Abdomen is completely contained under the chest and back armor.
  • Abdomen armor is connected to front portion of the belt.
    • Belt is made of hard plastic same as the rest of the armor.
  • Belt front, between front boxes, has three vertical rectangular indents which are spaced apart by two protruding rectangle areas.
    • The rest of the belt is flat surfaced with raised edging on top and bottom that runs along the remainder of the belt.
  • Six boxes are present on the front belt:
    • The two largest boxes are in front with a recessed “C” detail.
    • The smallest boxes are located behind the front boxes, with ⅛ inch (3.2 mm) spacing between it and the other boxes on the front belt.
    • The medium sized matching boxes, with flat top cover, with ⅛ inch (3.2 mm) spacing between it and the other boxes on the front belt.
  • Belt halves slot together with little gap.





FBFXG kidney.jpg Kidney Armor and Rear Belt
  • Kidney armor is rectangular and covers any visible seams at the rear of the abdomen armor.
  • Kidney armor is connected to the rear belt, which is made of the same hard plastic as the rest of the armor.
  • Rear belt features the following details:
    • Left rear box is spaced closer to detonator and has two square buttons in the top left corner, and two dashed indented detail marks on the bottom right.
    • Right rear box is spaced closer to detonator and has a bar with two small cylinders centered, and two dashed indented detail marks on the bottom left.
    • A detonator is centered and attached to back of the belt.
      • Detonator tube is about 2 ¼ inch (57.1 mm) diameter with wider detailed end caps.
      • Seven horizontally aligned square buttons are on left side of the tube, facing backwards.
  • Belt halves slot together with little gap.




FBFX Cod.png Cod Armor
  • Cod armor hangs from abdomen armor, separated from the butt plate.
  • Cod armor is triangular in shape with a soft bottom edge.
  • Cod features a trapezoidal groove on the bottom area.




FBFX Butt.png Butt Armor
  • Butt armor hangs from kidney armor, separated from the cod armor.
  • Armor features raised circular details on either corner facing closest to the cod armor.
  • Armor features raised details in the center.





FBFXG Thigh.jpg Thigh Armor
  • Thigh armor has a flat triangle above the knee which transitions to a ridge line that extends up the front of the thigh to the top edge.
  • Rear of armor has an indented arch section.
  • Armor features faint seam on the interior side facing towards the other thigh armor.
    • Seam is completely vertical, with little to no gap between armor “sides”.
  • Outside lower portion of the thighs come to a point, and the inner lower end is rounded.




FBFXG Knees.jpg Knee Armor
  • Knees have a protruding rectangle in front oriented towards the top end.
  • Knees bend around the front and taper towards a white silicon strap.
  • A white colored silicon strap, about 2 inches (50.8 mm) wide, wraps around back of leg.
    • Strap features raised edge details.
    • Near the connection point on either end, three raised arches are present on the strap.




FBFXG Shin.jpg Lower Leg Armor
  • Front of lower leg has a flat triangular detail at the top, which transitions to a ridge line that travels down the front of the armor to the ankle.
  • Back of lower leg armor features arched indentation, just under the calf, that follows down to the ankle.
    • Bottom of this indentation features a smaller arched groove at the heel.
  • Outside of the calf is closed.
  • Bottom edge of calf armor has a steep angle, with bottom edge angled towards the front with the lowest part behind the heel.
  • Armor features faint seams on interior face.
    • Seam is completely vertical, with little to no gap between armor “sides”.




FBFX ShoeArmor.jpg Boot Armor
  • Boot armor features two ankle disks with an arched rectangular panel that connects the two.
  • Extending from the arch is another armor plate that goes down over what would be the lace area.
    • Panel features two rectangular details, with the larger one being at the bottom.
      • Details are made of grooves and have no dimension from main panel.
  • Boot armor attaches to main boot with a velcro patch.





FBFX Boots.jpg Boots
  • The boots are above-ankle height, and made of white leather or leather-like material.
  • There is a seam down both sides of the front that swoops out to the side of the foot.
  • There is a vertical zipper on the inside that spans the height of the boot.
  • There is a flat black sole with no heel, buckles, or laces.





Optional Accessories

Items below are optional costume accessories. These items are not required for approval, but if present appear as described below. If adding in an accessory after initial approval, the item still needs to be submitted to local GML for approval before use.


FBFX DC15A.jpg DC-15a (FBFX)
  • Blaster rifle is scratch built out of plastic, wood, metal or cast in resin and has the following details:
    • Silver flip up sight in down position.
    • Ten radiator fins are evenly spaced along the length of the barrel.
    • Power setting adjuster detail lever.
    • Sniper Scope attached under rifle in storage position.
    • Charge magazine clip on the left side.
    • Igniter detail knobs.
  • Total length is approximately 55 inches (139.7 cm).


OPTIONAL Level two certification (if applicable):
  • Charge magazine detail on clip is silver.
  • Detail bolts and screws are silver.
  • Igniter has some copper coloring.
  • Power setting adjuster detail lever is silver.
  • Sniper scope is silver.
  • Blaster is lightly weathered.
OPTIONAL Level three certification (if applicable):
  • Functioning blue LED is installed in barrel.





FBFX DC15s.jpg DC-15s (FBFX)
  • Blaster may be scratch built out of plastic, wood, metal or cast in resin with the following details:
    • Wire frame sight.
    • Folding stock.
    • Twelve radiator fins evenly spaced along the length of barrel.
    • Igniter detail knobs.
    • Charge magazine clip on the right side.
  • Total length is approximately 26 inches (66 cm).


OPTIONAL Level two certification (if applicable):
  • Charge magazine detail on clip is silver.
  • Detail bolts and screws are painted silver.
  • Blaster is lightly weathered.
OPTIONAL Level three certification (if applicable):
  • Functioning blue LED is installed in barrel.





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