Costuming:TC sergeant

From 501st Legion Databank
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Clone Trooper Sergeant
Clone Sergeant.jpg
Model Clone Trooper Sergeant, Photo by Unknown
 
Visit the Gallery for this Costume for more models and parts views.


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Description: Clone Trooper Sergeant
Prefix: TC
Detachment: Clone Trooper Detachment
Context: Episode II: Attack of the Clones

Sergeant within in the Grand Army of the Republic. Although all clone troopers are trained from birth to serve as efficient military forces, those serving in the rank of Sergeant receive additional company-level tactical training and are assigned to commanded a squad. When several squads are combined, they form a Platoon.


Please note that this costume is also eligible for membership in The Rebel Legion, although adjustments may need to be made for RL approval.

For 501st membership only the requirements in black need to be met.

In the page below, items listed in blue are recommended features that will improve the quality of the costume. Items listed in red are intended to further enhance the finished costume.


This Visual Guide has been reviewed by the detachment staff and the LMO team and is certified for use as a minimum approval guideline for GMLs. GMLs are free to approve this costume type.


  • This document is not intended to be a detailed how-to on costume construction; rather a visual guide to be used for 501st costume approval. Details on construction may be found on the respective costume detachment web forum.
  • GMLs uncertain about an aspect of submitted costume shall post questions in the appropriate DL/GML peer review section of the Legion forum.
  • Measurements given in this document are intended to be approximate and generalized; not criteria for approval.
  • Requirements for all 501st costumes are proportional to the wearer in scale, fit and size.
  • Text descriptions are only one part of the guideline. GMLs and costumers must consider both text and pictures (CRL and Reference) when reviewing the costume.


Required Costume Components

The following costume components are present and appear as described below.


Clone Sergeant Helmet.jpg Helmet
  • Realistic style Clone Phase I helmet.
  • Armor is painted matte or satin white, with green detail.
    • Fan-made helmet.
    • Some "name brand" helmets may be unacceptable.
  • Mirrored Chrome or Black eye lens.
  • Helmet Fin on dome.
  • Rear fin needs a brake light cover installed.
  • 6 Primer Grey Vents on each side of helmet cheeks.
  • Helmet frown is charcoal grey in color.
    • Wire or plastic mesh is utilized inside the helmet to cover the open pieces of the frown.
  • Green command marking symbolizing rank:
    • 1. The Tail fin is painted to match the dome markings of the helmet and contiuned down to the brow line
    • 2. The indented wrap around the dome above the brow is painted in command color green.
    • 3. The visor area is outlined with command color green.
    • 4. A vertical stripe down the nose squaring off at the vocoder and wrapping around to the neck ring is painted in command color green.
  • Ear holes may be painted light grey or remain white.
  • Armor can be clean as a Shiny or Green has scuff marks that expose underlying white.
  • Armor is weathered with shades of grey when not a clean Shiny.


OPTIONAL Level two certification (if applicable):
  • Helmet has the appearance of a neck ring.
OPTIONAL Level three certification (if applicable):
  • Helmet has an enclosed complete neck ring that seals the helmet to the neck.
  • Rear fin light to be lit. Light is steady, does not blink, and is composed of 3 LEDs.





Clone trooper neck seal.jpg Neck Seal
  • Neck seal is black in color with vertical ribbing or smooth in appearance.
  • No logos or labels are visible.
    • If the seal is not incorporated as part of the undersuit, a balaclava or other similar covering is acceptable.




TK anh stunt undersuit.jpeg Under Suit
  • Black non-textured material, either one-piece or two-piece construction with no visible zippers or logos.




Clone Sergeant Shoulders.jpg Shoulder Armor
  • Realistic style Clone Shoulder armor.
  • Armor is painted matte or satin white, with green detail.
  • Green command stripe runs vertical down armor.
    • Front shoulder line matches upper arm location and rear shoulder line matches with rear upper arm line.
    • The command stripe is continuous from one part to the next.
  • Shoulders are tear drop in shape with all rounded edges.
  • Shoulders are not symmetrical.
    • The armor slightly curves back at the bottom of the shoulder.
  • Armor can be clean as a Shiny or Green has scuff marks that expose underlying white.
  • Armor is weathered with shades of grey when not a clean Shiny.




Sergeant Biceps.jpg Upper Arm Armor
  • Realistic style Clone Upper Arm armor.
  • Armor is painted matte or satin white, with green detail.
  • There is a dimple on the lower area of the back of the arm.
  • Green command paint partly covers the tricep indentation and 1/2" around the front of the bicep.
  • The outside of the bicep has a hard line edge at the front that turns in.
    • The inside of the upper arm is rounded.
  • Armor is seamless.
    • No visible traces of how the armor was assembled are shown.
  • Armor can be clean as a Shiny or Green has scuff marks that expose underlying white.
  • Armor is weathered with shades of grey when not a clean Shiny.




AOTC clone sergeant elbows.jpg Elbow Armor
  • Realistic style Clone Elbow armor.
  • Armor is painted matte or satin white, with green detail.
  • Green command paint covers the outside of the elbow and 1/2" - 3/4" of the return.
    • The remainder is white.
  • There are two elbows.
  • On the outside of each elbow, near the connection point of the elbow strap, there are detail slots that look like equal symbols.
  • Both elbows have strapping.
    • The straps have a raised detail line at the top and bottom of the strap.
  • Armor can be clean as a Shiny or Green has scuff marks that expose underlying white.
  • Armor is weathered with shades of grey when not a clean Shiny.


OPTIONAL Level two certification (if applicable):
  • Elbows are mirror images of each other with a notched area on the outside of the elbow above the detail marks.




AOTC clone sergeant forarm2.jpg Forearm Armor
  • Realistic style Clone Forearm armor.
  • Armor is painted matte or satin white, with green detail.
  • Both left and right forearms are mirror images of each other.
  • Right forearm has a compad with 8 small buttons,1 Large main button, and 1 slightly smaller rectangular button.
  • Forearm tops have a flattened triangular area with a ridge that comes to a point at the top of the forearm.
  • Green command paint starts at the back of the bottom triangle of the forearm and continues in a straight line to the top of the forearm.
  • On right arm, the top line starts 1/4" from compad location and continues in a vertical line.
    • The area between these two lines is filled in with command coloring.
    • Match this to the left arm.
  • Armor can be clean as a Shiny or Green has scuff marks that expose underlying white.
  • Armor is weathered with shades of grey when not a clean Shiny.


OPTIONAL Level two certification (if applicable):
  • Armor is seamless.
    • No visible traces of how the armor was assembled are shown.
  • Compad has detail antenna on its left.
  • Instead of a hard edge the top of the forearm has a bone ridge.




AOTC clone sergeant hand plates.jpg Hand Plates
  • Realistic style Clone Hand armor.
  • Armor is painted matte or satin white, and overlaid with green.
  • Hand plates are mirror images of each other.
  • Hand plates have a top curving ridge that comes to a point over the index or middle finger just past the main knuckle of the hand.
  • Hand plates are painted with command coloring.
  • Armor can be clean as a Shiny or Green has scuff marks that expose underlying white.
  • Armor is weathered with shades of grey when not a clean Shiny.





Generic-black-gloves.jpg Gloves
  • Black over the wrist gloves made of leather, nylon, or other low pile fabrics.
  • Gloves cover any exposed skin.
  • Gloves do not show any labels or logos when the armor is worn.




Clone Sergeant Chest.jpg Chest Armor
  • Realistic style Clone Chest armor.
  • Armor is painted matte or satin white.
  • Two detail slots on right breast.
  • Chest and back plate match together at the sides with no open gap.
    • A seam line is present.
  • Shoulder straps are placed underneath the chest to connect to the back.
  • There are (4) 3/4" dots, painted in command coloring, centered on the left breast in a horizontal line.
  • Armor is weathered with shades of grey when not a clean Shiny.


OPTIONAL Level two certification (if applicable):
  • Shoulder straps are slotted into the detail ridges of the top connection points.




Clone back.jpg Back Armor
  • Realistic style Clone Back armor.
  • Armor is painted matte or satin white.
  • Rear center plate has detailed area that contains 4 circles.
    • Under the circles at the left side of the back there are two parallel lines.
    • On the right side of the back there is a squared detail.
  • Chest and back plate match together at the sides with no open gap.
    • A seam line is present.
  • Armor is weathered with shades of grey when not a clean Shiny.


OPTIONAL Level two certification (if applicable):
  • Shoulder straps are slotted into the detail ridges of the top connection points.
  • Highly detailed resin insert replaces softer details.




Clone abb2.jpg Abdomen Armor
  • Realistic style Clone Abdomen armor.
  • Armor is painted matte or satin white.
  • Four 1/4" diameter holes per side on indents of ab plate.
    • Eight holes total.
  • Abdomen section wraps around the wearers body and is sealed at the sides or back.
  • Abdomen armor is completely contained under the chest and back armor.
  • Armor is weathered with shades of grey when not a clean Shiny.


OPTIONAL Level two certification (if applicable):
  • Armor is seamless at the sides and closed in the back.
    • A detail plate covers the seam line and hides all work.




CLone cod and rear.jpg Codpiece and Posterior Armor
  • Realistic style Clone Codpiece and Posterior armor.
  • Armor is painted matte or satin white.
  • Codpiece and Posterior armor connect at the hips.
  • Armor is weathered with shades of grey when not a clean Shiny.


OPTIONAL Level two certification (if applicable):
  • Hips are connected via a snap with the correct detailed shape of the armor at the connection point.





Clone Belt copy.jpg Belt
  • Realistic style belt, boxes, and detonator.
  • Belt, boxes, and detonator are painted matte or satin white.
  • Belt front, between front boxes, has three vertical rectangle indents which are spaced apart by two protruding rectangle areas.
    • The rest of the belt is flat surfaced with raised edging on top and bottom that run along the rest of the belt.
  • Eight Belt Boxes are attached to Belt, with four on each side.
    • The two largest Boxes are in front with an angled top surface that is higher toward the center.
    • The smallest boxes are located behind the front boxes, about 1⁄8 inch apart and have an angled end on top.
    • The medium sized matching boxes, with flat top cover, are about 1⁄8 inch from smallest boxes.
    • Left rear box is spaced closer to detonator and has two square buttons in the top left corner, and two dashed indented detail marks on the bottom right.
  • Right rear box is spaced closer to detonator and has a bar with two small cylinders centered, and two dashed indented detail marks on the bottom left.
  • A detonator is centered and attached to back of Belt.
    • Detonator tube is about 2 1⁄4 inch diameter with wider detailed end caps.
    • Seven horizontally aligned square buttons are on the left side of the tube, facing backwards.
  • Armor is weathered with shades of grey.


OPTIONAL Level two certification (if applicable):
  • Boxes are notched on back and fit flush to belt.
OPTIONAL Level three certification (if applicable):
  • Back of belt, between rear boxes, has horizontal ribbing.
  • Detonator connects to back of belt without any visible clips and is firmly secured in horizontal position.




Clone thighs.jpg Thigh Armor
  • Realistic style Clone Thigh armor.
  • Armor is painted matte or satin white.
  • Front of thigh armor has a flat triangular area near the knee.
    • From the top of the triangle, a ridge line travels up the front of the thigh to the top edge.
  • Rear of the thigh has an indention.
  • Armor is seamless.
    • No visible traces of how the armor was assembled are shown.
  • Armor is weathered with shades of grey when not a clean Shiny.


OPTIONAL Level two certification (if applicable):
  • Outside lower edge of the thigh comes to a point.
    • Inner lower edge is rounded.




Clone knees copy.jpg Knee Armor
  • Realistic style Clone Knee armor.
  • Armor is painted matte or satin white.
  • Knees wrap around the front of the leg.
  • From top center a raised detail line is present.
  • Knees are strapped to the leg via a white strap with a raised center area that wraps around the leg and connects on both sides of the Knee.
  • Armor is weathered with shades of grey when not a clean Shiny.


OPTIONAL Level two certification (if applicable):
  • Center strap is primer gray.
  • Connection between the knee and the strapping has a detail clip.




Clone shins.jpg Lower Leg Armor
  • Realistic style Clone Lower Leg armor.
  • Armor is painted matte or satin white.
  • Lower Legs are mirror images of each other.
  • The front of the armor has a triangular detail at the top of the leg and a hard ridge line down the front of the shin.
  • Back of lower leg armor features arched indentation, just under the calf, that follows down to the ankle.
    • Bottom of this indentation features a smaller arch detail at the heel.
  • Outside of the calf is closed.
    • Calf can have an access area on the inside of the leg.
  • Calves are seamless and have a trap door access through the indent in the rear of the lower leg.
  • Armor is weathered with shades of grey when not a clean Shiny.


OPTIONAL Level two certification (if applicable):
  • Outside of the lower leg has a pointed tip at the top edge.
  • Inside of the lower leg is rounded off at the top.





Clone shoes copy.jpg Boots
  • White, ankle high or tall enough to cover the ankle and eliminate any black undersuit visible at the ankle.
  • Boots are lace-less.
  • The boots have armor detail to include a natural seam at the toe and a strap that goes over the top of the foot with two protruding disks at each side of the strap.
  • There are no markings or labels from the shoe makers.
  • Boot soles are flat.
  • Boot soles are colored primer grey.




Optional Accessories

Items below are optional costume accessories. These items are not required for approval, but if present appear as described below. If adding in an accessory after initial approval, the item still needs to be submitted to local GML for approval before use.



DC15 carbine.jpg DC-15S Blaster

Manufactured by BlasTech Industries, the DC-15S is smaller in scale than the DC-15A blaster rifle. Although it has a shorter range than that of the “A” model, it is easier to handle with a higher rate of fire and features a folding stock for braced firing.

  • Realistic Clone Style DC-15S Blaster.
  • Blaster may be scratch built out of plastic, wood, metal or cast in resin.
  • Blaster has realistic Episode II or Episode III details:
    • Wire frame sight.
    • Folding stock.
    • Twelve radiator fins evenly spaced along the length of barrel.
    • Igniter detail knobs.
    • Charge magazine clip on right side.
  • Total length is approximately 26 inches (66 cm).
  • Because of the scale, the Hasbro version is incorrect.


OPTIONAL Level two certification (if applicable):
  • Charge magazine detail on clip is metal to gun metal grey in color.
  • Detail bolts and screws are metal to gun metal grey in color.
  • Igniter knobs have some copper coloring.
  • Blaster is weathered.
OPTIONAL Level three certification (if applicable):
  • Functioning Blue LED is installed in barrel.





DC15 rifle.jpg DC-15A Blaster Rifle

Manufactured by BlasTech Industries, the DC-15A is a Tibanna gas cartridge powered weapon. Hyper-ionized blue plasma bolts are more than capable of penetrating armored units. Exceptionally effective against both droids and contemporary targets.

  • Realistic Clone Style DC-15A Blaster Rifle.
  • Blaster rifle is scratch built out of plastic, wood, metal or cast in resin.
  • Blaster has realistic Episode II or Episode III details:
    • Flip up sight in down position.
    • Ten radiator fins are evenly spaced along the length of the barrel.
    • Power setting adjuster detail lever.
    • Sniper Scope attached under rifle in storage position.
    • Charge magazine clip on left side.
    • Igniter detail knobs.
  • Total length is approximately 55 inches (139.7 cm).
  • Because of the scale, the Hasbro version is not allowed.


OPTIONAL Level two certification (if applicable):
  • Charge magazine detail on clip is metal to gun metal grey in color.
  • Detail bolts and screws are metal to gun metal grey in color.
  • Igniter has some copper coloring.
  • Power setting adjuster detail lever is metal or gun metal grey.
  • Sniper scope is metal or gun metal grey.
  • Blaster is weathered.
OPTIONAL Level three certification (if applicable):
  • Functioning Blue LED is installed in barrel.







This document and all of the images within were created by and are the property of the 501st Legion. Other media owned by Lucasfilm Ltd and Disney are used under authorization. All other uses are prohibited. The 501st Legion is a worldwide Star Wars costuming organization comprised of and operated by Star Wars fans. While it is not sponsored by Lucasfilm Ltd., it follows generally accepted ground rules for Star Wars fan groups. Star Wars, its characters, costumes, and all associated items are the intellectual property of Lucasfilm. Copyright and Trademark Lucasfilm Ltd. All rights reserved. Used under authorization.