Sun Series Autoclave Steam Sterilizer
Sun Series Autoclave Steam Sterilizer
Operation Manual
Content
1、General Introduction ……………………………………….2
3、Tech. Parameter…………………………………………….2
5、Installation …………………………………………………..3
6、Packing accessory..................................................……..3
8、Emergency Condition……………………………………….6
11、Attention…………………………………..........................9
Appendix:
1、Steam loop(Work Description)
2、Circuit diagram of sterilizer
3、BD test method
1
SUN series Autoclave
1.General Introduction
This Autoclave is a precision instrument specializing in the operation occasion in
need of simple, fast and efficient sterilization by the doctor or his/her assistants,
and the doctor shall take the responsibility for such work.
This Autoclave is specially designed for the occasions in use of frequent
sterilizations. It is equipped with the microprocessor for intelligent control and
man-machine interface for convenient operation. With the distinctions in
displaying parameter and condition actively, evaluating malfunction automatically,
shutting off for self-protection automatically in case of excessive temperature and
pressure, this type autoclave is reliable product in sterilizing.
2.Application Scope
This machine can be applied in sterilizing for the tooth device, operation device,
Sanitary Material and other heat-resisting articles existing in the Dept. of Stomatology,
Ophthalmology and lab.
3.Tech. Parameter
Inner chamber of the autoclave (Diameter X Depth) 12L……200mmX368mm
Inner chamber of the autoclave (Diameter X Depth) 18L……245mmX355mm
Inner chamber of the autoclave (Diameter X Depth) 23L ……245mmX465mm
Rated Voltage………………………………………220V±22V, 50Hz±1Hz
………………………………………110V±11V, 60Hz±1Hz
Rated Power………………………………………1800VA 2000VA
Sterilizing (Pressure/temp.)…………………………………0.9-1.3bar/121ºC
2.0-2.3bar/134ºC
(Both of above are Under Standard Atmospheric pressure)
Fuse-Melting pipe……………………….. ……. T15A T30A
Capacity of water tank………………………………………………………2L
Water Consumption volume per recycling round……………………….. . .0.3L
Operating Temp…………………………………………………………0-40ºC
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4.Diagram Specification
5.Installation
The clearance between the outside of autoclave and the around articles shall be
10cm as retained, and the top surface shall be 20cm retained.
The air-cooling window attached to the exterior surface of the autoclave shall be
non-clog by dust or articles, and the autoclave shall working in the proper air
flowing environment.
Before operation, please connect well to the power source. Connect the power
source hole under the back left side of the autoclave and the power socket by
the attached plug. Press the green switch right bottom corner of the front
side, when the indicator light is on, it means that the autoclave get through
with the electric power, and the process then is in initialization status and
showing “LD” being on the screen. At this time the autoclave is not heating.
6. Packing Accessory
1. Draining pipe 1 pc
2. Tray 3 pcs
3. Plug 1 pc
4. Braket 1 pc
5. Manual holder 1 pc
6. Fuse 2 pcs
7. Operation manual 1 pc
8. Measuring cup 1 pc
9. Sealing ring 1 pc
10. O ring of tap 2 pcs
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7. Display and keypad description
7.1 display screen
Real-time displaying the sterilizing status like system pressure and
temperature.
Program
Pressure Working status
Temperature Time
Date
Source water Door locking
Used water Printer working
7.4▼SELECT key: Used to enter the sterilization mode selection menu and
instructions down arrows move.
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confirm your choice!
Press "Start/Stop" to quit the setting!
When you install the autoclave for the first time, after turn on the switch, then
The machine would displaying lack of the source water. Then you need to use the
messuring cup to fill distilled water from the top inlet around 1500ml for the first
time, next time do not filling the water too full.
When the machine displaying the used water full, please drain waster water out
only after sterilizing in time.
Please clean the brass filter inside the chamber, or it would effect the pressure
releasing during the sterilization. Please clean the filter in the same time with you
drainning the used water.
Select the program firstly, then close the door, press start button to enter the
preheating process,electrify heated steam generator heater reaches 100 ℃,
electrify heated the chamber wall heater to set temperature 50 ℃.
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7.8.3 Sterilization process:
This trip is insulation packing process, when the pot temperature dropped to the
set sterilization temperature of +0.5 ℃ , the pump starts pumping water to the
steam generator, the pot temperature rise to the set sterilization temperature of
+0.9 ℃ ,open the exhaust exhaust valve, allowing the pot temperature is kept
between the set sterilization temperature +0.3 ℃ to the set sterilization
temperature +0.9 ℃.
When the sterilization time, reduced to zero, into the exhaust stroke dry, open the
drain valve to drain the pressure reduced to +0.0then the vacuum pump to start.
When the drying time only 3 minutes ,open the intake valve to vacuum drying.
When the drying time is reduced to zero, turn off the exhaust, dry intake valve
opens, so that the pressure to achieve and external balance, open the automatic
doors, complete sterilization.
1 2 3 4 5 6 7
134℃ 121℃ 134℃ 121℃ 134℃ 121℃ 121℃
UNWRAPPED UNWRAPPED WRAPPED WRAPPED COTTON COTTON PLASTIC
Sterilizing 134 121 134 121 134 121 121
temperature
Sterilizing 2.1 1.1 2.1 1.1 2.1 1.1 1.1
pressure
Vacuum times 1 1 3 3 3 3 1
Sterilizing 4 20 4 20 20 20 20
time
Drying time 12 12 18 18 20 20 18
8. Emergency Condition
During the working time, the autoclave will automatically alarming, then release
pressure, stop heating and display the error code (The definition of the error code
is as the below table: error code and resolving method ). It would ensure the
safety of the operator if the emergency occur.
Any emergency happen, please check the warning code table for resolving the
according malfunctions. If not possible to resolve, please contact the dealers. We
will try our best to provide help to you in short time.
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Error code and resolving measures
Number Code displayed Alarm Tone Malfunction content Resolving Measures
1 E0 long “du” tone Autoclave is not rectified Rectify the Autoclave
by the technician
2 E1 long “du” tone Temperature sensor test in Inspecting temperature
wrong sensor by the technician
3 E2 long “du” tone Excessive Pressure Inspecting pressure
& pressure release road
4 E3 long “du” tone Excessive Temperature Inspecting inner and
outer temperature
sensor by the technician
5 E4 long “du” tone Temperature do not Inspect if there is
increasing pressure leaking
by the technician.
5 E5 long “du” tone The pressure could not Inspect the pressure
release successfully release valve and the
filter inside of chamber
6 E6 long “du” tone Door is not closed well Check if the handle was
revolved to the end or
door switch
7 E7 long “du” tone Error of rectify Rectify again or inspect
the computer board
8 E8 long “du” tone Fail on pressure increaing Inspect the water pump
and valve, or if there is
any leaking on steam
9 E9 “du” in long sound Fail to keeping the Inspect if there is steam
pressure leaking
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3) Replace the new fuse and reset the fuse base on the original position, then use
the screwdriver to fasten the base by clockwise.
4)Check the correctness of the data of the new fuse replaced.
9.6 Shut off the power before service or components’ replacement, and the service
or replacement work shall be done by the technician.
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the water exiting mouth of the distilled source water storing tank. Revolving the
water exit button by anticlockwise direction so as to release the water.
10.3 The autoclave shall be transferred and stored with the below conditions:
Ambiance temperature: -40ºC -+55ºC
Relative humidity: < 85%
Atmospheric pressure: 500HPA-1060HPA
11. Attention
ATTENTION
1. The autoclave must be placed on the horizontal working base.
2. Must use the distilled water for the purpose of lasting the operation life of the
autoclave.
3. There shall be no clog to the air cooling window on the outer surface of the
autoclave.
4. The object apparatus to be sterilized shall be placed on the device plate with
enough clearance retained in favor of the air circulation inside the sterilizing
room.
5. Empty the water inside the cooling water collecting tank frequently. Usually,
the cooling water collecting tank shall be emptied once the water storing tank
emptied.
6. The door handle must be buttoned up before working.
7. Don’t open the door of autoclave before seeing the “0” bar displayed on the
pressure indicator.
8. Not be too closed to the door of the autoclave in case of scald when open the
door.
9. Shut off the power before discharging/installing the sealing ring, and the work
shall be carried out after further sufficient cooling in case of scald.
10. Don’t drag or drop the autoclave during relocation period of the autoclave.
11. The protecting ground shall be reliable.
12. Equipment must be used away from the magnetic field.
13、The device end of life must be for processing scrapped in accordance
with the local environmental protection laws and regulations.
14、Such as power failure occurs during the working, need to disinfect the
equipment out, it must be open the door 2 minutes later.
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Appendix:
1、Steam loop(Work Description)
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2、Circuit diagram of sterilizer
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