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  • Project Report On Kraft Paper From Waste Paper (20 TPD)

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    EIRI Board of Consultants and Publishers
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    Paper form a commodity of prime importance to day from the parts of view of mass communication, education, and industrial and economic growth. The art of paper making was first discovered in China in and around 2nd century. B.C. pan where it travelled slowly west ward and reached the prantiens of Europe. By the end of 14th century, a member of paper mill existed in Europe, particularly in Spain, Italy, France and Germany. the invention of printing in 1956 brought a vastly in creased demand for p

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    PROJECT REPORT ON KRAFT PAPER FROM WASTE PAPER (20 TPD)

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    Paper form a commodity of prime importance to day from the parts of view of mass communication, education, and industrial and economic growth. The art of paper making was first discovered in China in and around 2nd century. B.C. pan where it travelled slowly west ward and reached the prantiens of Europe. By the end of 14th century, a member of paper mill existed in Europe, particularly in Spain, Italy, France and Germany. the invention of printing in 1956 brought a vastly in creased demand for p

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    3K views7 pages

    Project Report On Kraft Paper From Waste Paper (20 TPD)

    Uploaded by

    EIRI Board of Consultants and Publishers
    Paper form a commodity of prime importance to day from the parts of view of mass communication, education, and industrial and economic growth. The art of paper making was first discovered in China in and around 2nd century. B.C. pan where it travelled slowly west ward and reached the prantiens of Europe. By the end of 14th century, a member of paper mill existed in Europe, particularly in Spain, Italy, France and Germany. the invention of printing in 1956 brought a vastly in creased demand for p

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    of 7

    KRAFT PAPER FROM WASTE PAPER (20 TPD)

    [EIRI/EDPR/3688] J.C. 1774XL

    INTRODUCTION
    Paper form a commodity of prime importance to day from the parts of view of mass
    communication, education, and industrial and economic growth. The art of paper
    making was first discovered in China in and around 2nd century. B.C. pan where it
    travelled slowly west ward and reached the prantiens of Europe. By the end of 14th
    century, a member of paper mill existed in Europe, particularly in Spain, Italy, France
    and Germany. the invention of printing in 1956 brought a vastly in creased demand
    for paper, and paper-manufacturing was introduced to England. America followed in
    1690.

    Agricultural residues, such as bagasse, rice husk, wheat husk jute sticks, grasses, etc
    are fast becoming popular materials for paper making. considerable attention is
    being given to the utilization of various agricultural by products for preparing pulp
    for paper manufacture landable efforts are being make in this direction.

    Paper production requires a disintegration of the bulky fibrous material to individual


    or small agglomerate fibres.

    This is called pulping. The ideal fibre for high grade paper should be long, high in
    cellulose content and low in ligrin content. Most ideal raw material for paper products
    is bamboo. Other sources are bagasse and hardwoods like jute stick must be
    developed and good quality paper pulp make by blending with bamboo fibre.

    Over recent years, the emergencies of mini paper plants on a reality seems to hold the
    promise of adding new horizons to the development and growth of Indian paper
    industry. In may be noted with concern that the large sector of this industry for
    quite sometime, has failed to sustain any appreciable growth due to various
    factors eg. The plant being highly capital intensive low rats of return and the raw
    material bottlenecks etc. mini paper plants are viewed as an effective remedy to the
    current ailments of the paper industry as they involve much less capital cost and
    are proved to be technically feasible and economically viable these plants can be
    erected on the basis of fully indigenous expertise, know how and machinery.
    Moreover, they after an effective means of lasing considerably the burden an
    conventional raw materials.

    www.eiribooksandprojectreports.com 1
    The paper industry of India is faced with numerous difficulties, some of which are
    given below:

    1. Shortage of Fibrous Raw Material

    The lack forest resources requires long range planning for development of
    improved bamboo has vesting utilization of bagasse, jute etc.

    2. High process and Shortage of Chemicals

    Shortage of sulphur, salt cake (Na2So4) and chlorine with corresponding high
    prices place in the Indian paper industry to a great disadvantage in attempting to
    export paper product to a regement of foreign exchange position. This forces a
    great deal more attention and chemical recovery methods.

    Due to the above problems, it become necessary to use simple and more scientific
    methods for the manufacture of paper products. Due to the lack of the fibres
    material jute stick is now being started to be wed as the starting material. the
    paper produced from jute is very hard and has comparatively high tensile
    strength. Move over, the chemicals used are available indigenously without any
    difficulty. There are move than 30 to 40 paper industries producing in public and
    small scale sector. The other factors which can be kept in view in selecting the raw
    materials.

    1. The fibres of the raw material should be of high strength.

    2. Strength methods used for preparing the pulp shaved be easy and hot be
    complicated.

    3. Properties of the product shaved be of quality by seeing the above problems


    and jute sticks are quite suitable for the production of paper. A good
    supply of jute sticks should be ensured by the suppliers.

    www.eiribooksandprojectreports.com 2
    Mini paper plants are mainly dependent on supplies of waste paper and rafs. They
    also make pulp out of cereal straw and other agricultural residues. A further
    important factor in favour of the mini paper plants is that their consumption of
    chemicals is far less than in the large scale units, and the power requirements are
    also less. The quality of paper produced in mini paper plants is, however, some
    what inferior to that obtainable in large scale units.

    It may be noted here, that while the large units form the care of the industry, the
    mini plants can play a very effective role by augumenting the indigenous
    production of several varieties of paper where quality is not of prime importance,
    and effectively utilizing the vast resources of unconventional raw materials, which
    have hither to been rather untapped.

    www.eiribooksandprojectreports.com 3
    CONTENTS
    INTRODUCTION
    1. SHORTAGE OF FIBROUS RAW MATERIAL
    2. HIGH PROCESS AND SHORTAGE OF CHEMICALS
    USES AND APPLICATION
    BESIDES, THE END USE OF PAPER AND PAPER PRODUCTS ARE,
    B. I. S. SPECIFICATION
    B.I.S. SPECIFICATION FOR KRAFT PAPER
    SCOPE
    GRADES
    REQUIREMENTS
    MATERIAL
    FINISH
    SIZE AND TOLERANCE ON SIZE
    PHYSICAL REQUIREMENTS:-
    PACKING AND MARKING
    PACKAGE
    ROLL
    MARKET POSITION OF KRAFT PAPER
    GLOBAL KRAFT PAPERS MARKET CLASSIFIED ON THE BASIS
    OF REGION AS FOLLOWS:
    OVERVIEW OF INDIAN PAPER INDUSTRY
    CHART 1: INDIA'S SHARE OF THE GLOBAL MARKET
    CHART 2: PER CAPITA CONSUMPTION OF PAPER (KG)
    CHART 3: DOMESTIC PAPER DEMAND (IN MN TONNES)
    THE BROAD CHARACTERISTICS OF THE INDUSTRY ARE:
    CHART 4: INDIA VS. WORLD - SEGMENT WISE CONSUMPTION
    DOMESTIC DEMAND FOR PAPER IS EXPECTED TO CONTINUE GROWING
    AT A ROBUST PACE WITH PACKAGING PAPER & BOARD AND SPECIALTY
    SEGMENTS REGISTERING THE FASTEST GROWTH RATES
    DEMAND DRIVERS
    RISING INCOME LEVELS & GROWING PER CAPITA EXPENDITURE
    CHART 5: PER CAPITA INDICATORS (RS '000 AT CURRENT PRICES)
    A LARGER PROPORTION OF EARNING POPULATION TO DRIVE CONSUMPTION
    CHART 6: AGE DISTRIBUTION OF INDIAN POPULATION
    INCREASING URBANIZATION
    CHART 7: DISTRIBUTION OF INDIAN POPULATION (%)
    WIDENING SPREAD OF EDUCATION AND INCREASE IN LITERACY RATE
    CHART 8: LITERACY RATE (%)
    CHART 9: NO. OF COLLEGES
    CHART 10: ENROLMENT IN HIGHER EDUCATION (IN MN)

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    RISING CIRCULATION AND NUMBER OF NEWSPAPERS AND MAGAZINES
    P&W SEGMENT TO WITNESS SLOWER CAPACITY ADDITION, WHILE
    ACKAGING PAPER & BOARD SEGMENT TO WITNESS RAMP UP
    CHART 11: PLANNED CAPACITY (IN MILLION TONNES)
    CHALLENGES
    ACCESS TO QUALITY AND COST COMPETITIVE RAW MATERIAL
    COMPETITION FROM IMPORTS
    TECHNOLOGY
    RAPIDLY INCREASING IMPORTS ALONG WITH STEADY EXPORTS AND
    DOMESTIC PRODUCTION INDICATES INCREMENTAL DOMESTIC
    DEMAND IS BEING MET THROUGH IMPORTS
    CHART 12: IMPORTS - PAPER (EXCL. NEWSPRINT)
    CHART 13: EXPORTS - PAPER (EXCL. NEWSPRINT)
    CHART 14: IMPORTS - NEWSPRINT
    CHART 15: EXPORTS - NEWSPRINT
    PAPER AND PAPER PRODUCTS PRICE MOVEMENT
    RAW MATERIAL SCENARIO
    CHART 16: SWEDISH PULPWOOD PRICES
    FINANCIAL ANALYSIS
    CHART 18: REVENUE GROWTH
    CHART 19: MARGINS
    CHART 20: DEBT LEVEL
    CONCLUDING REMARKS
    PRESENT MANUFACTURERS/SUPPLIERS
    REFINING
    PAPER MAKING AND FINISHING:-
    FORMING OF WET WEB:-
    PRESSING THE WET SHEET
    DRYING THE SHEET:
    PROCESS FLOW DIAGRAM FOR MANUFACTURE OF KRAFT PAPER
    FROM WASTE PAPER
    FLOW SHEET OF MANUFACTURE OF PAPER
    FORMING OF WET WEB, PRESSING THE WET SHEET & DRYING THE SHEET
    METHOD OF PREPARATION OF DIFFERENT
    TYPES OF PULPS
    (I) PROPOSED SYSTEM FOR PRODUCING UN-BLEACHED PULP
    FROM WET STRENGTH PAPER.
    PLANT LAYOUT
    POLLUTION CONTROL IN PULP AND PAPER INDUSTRIES
    (IN DETAIL)
    PROCESSES AND CHARACTERISTICS OF LIQUID EFFLUENTS:-
    COMMON PULPING PROCESSES
    CHEMICAL CHARACTERISTIC OF EFFLUENT FROM
    A LARGE SULPHATE (KRAFT) PULP AND PAPER MILL USING CHEMICAL

    www.eiribooksandprojectreports.com 5
    RECOVERY
    POLLUTION CONTROL FOR LIQUID EFFLUENTS
    INPLANT MEASURES
    PROCESS CHANGES:-
    COMPLETE MACHINERY MANUFACTURERS/SUPPLIERS FOR PAPER PLANT
    SUPPLIERS OF RAW MATERIALS
    WASTE PAPER
    CAUSTIC SODA
    ALUM
    ROSIN
    LIME POWDER
    PLANT AND MACHINERY SPECIFICATIONS
    FOR KRAFT PAPER FROM WASTE PAPER
    LIST OF PLANT & MACHINERY WITH COST
    WASTE TREAD STREET
    LIQUOR AND CHEMICAL PREPARATION SECTION
    STOCK PREPARATION AND APPROACH FLOW SYSTEM
    MACHINE SECTION:-

    APPENDIX – A:

    01. PLANT ECONOMICS


    02. LAND & BUILDING
    03. PLANT AND MACHINERY
    04. OTHER FIXED ASSESTS
    05. FIXED CAPITAL
    06. RAW MATERIAL
    07. SALARY AND WAGES
    08. UTILITIES AND OVERHEADS
    09. TOTAL WORKING CAPITAL
    10. TOTAL CAPITAL INVESTMENT
    11. COST OF PRODUCTION
    12. TURN OVER/ANNUM
    13. BREAK EVEN POINT
    14. RESOURCES FOR FINANCE
    15. INSTALMENT PAYABLE IN 5 YEARS
    16. DEPRECIATION CHART FOR 5 YEARS
    17. PROFIT ANALYSIS FOR 5 YEARS
    18. PROJECTED BALANCE SHEET FOR (5 YEARS)

    www.eiribooksandprojectreports.com 6
    COST ESTIMATION

    Plant Capacity 20 MT/Day


    Land & Building (3 Acres) Rs. 6.80 Cr
    Plant & Machinery Rs. 8.05 Cr
    Working Capital for 2 Months Rs. 3.38 Cr
    Total Capital Investment Rs. 18.73 Cr
    Rate of Return 26%
    Break Even Point 56%

    www.eiribooksandprojectreports.com 7

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