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MATERIAL SCIENCE & ENGINEERING

20 Jan 2022

Tools in Workshop.
Lab Report 1

NAME:
Muhammad Abtahee
200301032

COURSE INSTRUCTOR:
Sir Danish Shafique

Total Pages 12
Table of Contents
1 Abstract……………………………………………………………………………………1

2 Introduction………………………………………………………………………………...1

3 PPE………………………………………………………………………………………….1

4 FITTING……………………………………………………………………………………2

4.1 Hammer…………………………………………………………………………………...3

4.2 screw driver………………………………………………………………………………3

5 Hand cutting tools………………………………………………………………………….4

5.1 chisels……………………………………………………………………………………..4

5.2 Hacksaw…………………………………………………………………………………..4

6 Measurement tools…………………………………………………………………………5

6.1 Scribers…………………………………………………………………………………... 5

6.2 Dividers…………………………………………………………………………………...5

6.3 trammels…………………………………………………………………………………..5

6.5 Vernier Calliper…………………………………………………………………..………6

7 Lathe…………………………………………………………………………………..……7

8 Grinders…………………………………………………………………………………….8

8.1 power grinder…………………………………………………………………………….8

8.2 hand grinder……………………………………………………………………………...8

9 Drilling………………………………………………………………………………………8

10 milling…………………………………………………………………………………….10

11 conclusion………………………………………………………………………………...10

12 References………………………………………………………………………………..11
1 ABSTRACT

The green use of machines, computers, and automation has


enabled contemporary production enterprise to attain such an advanced nation, that
the need for hand tools has been almost removed. however,
hand equipment are nonetheless required for plenty purposes in enterprise, like the making of
prototypes and fashions, and for the repair and protection of device.

2 INTRODUCTION
Workshop is an area where college students collect information at the operation of numerous
procedures concerned in production and production. The Workshop Practicecourse
makesstudents in a position in handlingpracticalwork in engineeringenvironment. It offers the
basicworking understanding of the manufacturing and houses of different materials used
within the enterprise. Italso explains the use of different equipment, equipment, machinery
and strategies of manufacturing,which in the end facilitate shaping of those substances into
numerous usable paperwork. In trendy,various mechanical workshops know via lengthy
schooling how to use workshop gear, system toolsand device. trained and ready men and
women ought to be admitted to this sort of mechanicalworks and authorised to function
system. There are four workshop being the primary attention,fitting, milling, lathing and
welding.

3 PPE:
private protecting system, or PPE, protects its user against any bodily harm or hazards that
the place of business environment may also gift. it's miles critical as it exists as a preventative
degree for industries which can be recognised to be more dangerous, like production and
mining.
4 Fitting:

fitting method preparing matching component to touch or be a part of each other this sort


of manner thatone will turn interior of another and one will slide upon any other or
the element keep tightlytogether. it's far the system of assembling and fitting at
a right vicinity, extraordinary parts of amachine synthetic by
using unique manufacturing manner. becoming gear are:
submitting
L square
Hammer
Vernier excessive gauge
Vernier caliper
Hand noticed
Anvil
Drilling
Scriber
Prick punch
cloth (slight steel 80mm x 50mm x 6mm)
fabric (moderate steel 50mm x 50mm x 6mm)
thirteen. Chisel
Bench vise
faucet and tap wrench

4.1 Hammer:
It is used as the striking tool which is used in the working of both light and heavy materials.
Depending upon the conditions you should hold it firmly or lightly.

4.2 Screw Drivers:


It consists of the standard or flat blades. Uses of these screw drivers include the removal and
insertion of screws. Depending on the sizes of screws we remove or insert the screws in the
particular work piece.

4.3 Wrenches:
Wrenches are used to turn the nut or bolt head at some angle or torque.
5 Hand Cutting Tools:
5.1 Chisels:
It is used for the cutting of cold metals. It has the flat, cape, round nose and diamond point
head points. Take a specific point and stick at this point and then apply the force at this point
and you will see cutting starts.

5.2 Hacksaws:
It is used to saw the metals by the hands. We should know how this tool is used. So if we
want to cut the metals then move this hacksaw in the forward direction.
6 Measurement Tools:

6.1 Scribers:
It has sharp end point. It is generally used to scribe or mark the required material such as
metals.

6.2 Dividers:
It is used to make the small circles. It has two end points. To use the dividers both end points
must be at the same point. It is also used to scribe the arcs.

6.3 Trammels:
It has the beam which has two heads which may be sliding or adjustable. It can be used to
make large arcs and circles.

6.4 Squares:
They are used to layout the lines at the perfect right angle. It consists of two scales which are
responsible for the layout of the lines at right angles.
6.5 Vernier Calipers:
It is the most used measurement tool in the workshop. It is used to measure the length,
diameter (external or internal) and the depth of the material.

7 Lathe Machine
It is used for the machining of the work piece or irregular shaped materials in the form of the
chips. It has a chuck which rotates and the speed of flute meter is controlled by RPM meter.
The work piece is tightened firmly in the chuck. Sometimes the length of work piece is large
and when we tight it, the work piece is still loose, for this purpose we use tail stock. We can
perform several operations on it such as knurling, parting, facing, boring and turning on this
machine. First of all we need a drawing of the material which we want to perform the
working and then perform the operations according the drawing.
8 Grinders
 Power Grinders
 Hand Grinders

8.1 Power Grinders:


Power Grinders are used to cut the material or work piece through the diameter. They usual
cut the work piece from top to bottom. When we put the work piece on it, it cuts the work
piece from top to bottom. First we turn on the power grinder; we can only touch it rather than
pushing it. We need the abrasion rather than force for it.

8.2 Hand Grinders:


It is used to make the sharp edges on the surface of the materials or work piece. It can be used
on the occasions where materials are immoveable from a certain place. It can be used for the
building materials.

9 Drilling Machine:
The drilling machine or drill press is one of the most common and useful machine
employed in industry for producing forming and finishing holes in a workpiece.

Work Table: Work pieces are mounted and held in position by the table. This table can be tilted for
drilling at an angle.
9.2 Portable Drilling Machine:
it is a completely small, compact and self contained unit sporting a small electric motor
interior it. it is very typically used for drilling holes in such components that can't be
transported to the store due to their length or weight or where lack of space does now not
permit their transportation to the bigger form of drilling machine. In such cases, the
operation is achieved on the site by using the transportable electric drill

10 Milling Machine:
Milling is a metallic reducing operation in which the extra material from the work piece is
removed by using rotating multipoint cutting device referred to as milling cutter.
A milling device is a system device that gets rid of metal because the work is fed towards a
rotating multipoint cutter. The milling cutter rotates at high velocity and it gets rid of metallic
at a very fast rate with the help of multiple cutting edges.
11 Conclusion:
This report has presented a general information about mechanical workshop. I have shown
the safety rules for the clothing and behavior. Then, I have introduced measuring instruments
and workshop tools. Moreover, I have introduced the machines used in the workshop to
perform different operations. Finally, I have explained the operation to be performed on the
workpieces like filling, drilling, cutting, chamfering, surface cleaning and welding. It is very
important to build up knowledge and experience about the workshop since it is the place
where engineers and technicians produce the parts and pieces the need for different purposes.

12 References:
 Jayendran, Ariacutty. (2004). Hand Tools and workshop equipment. 10.1007/978-3-
663-09933-8_3.
 Stopa, Peter & Bartoszcze, Michal. (2000). Workshop Conclusions. 10.1007/978-94-
015-9534-6_23.

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