John Deere 318D, 319D, 320D and 323D Skid Steer Loader Technical Service Repair Manual TM11399

318D, 319D, 320D and 323D
Skid Steer Loader

Repair
(Manual Controls)
REPAIR TECHNICAL MANUAL

318D, 319D, 320D and 323D
Skid Steer Loader
Repair
(Manual Controls)
TM11399 15MAR19 (ENGLISH)
Worldwide Construction
And Forestry Division
PRINTED IN U.S.A.
Introduction
Foreword
This manual is written for an experienced technician. Information is organized in groups for the various
Essential tools required in performing certain service work components requiring service instruction. At the
are identified in this manual and are recommended for use. beginning of each group are summary listings of all
Live with safety: Read the safety messages in the applicable essential tools, service equipment and tools,
other materials needed to do the job, service parts kits,
introduction of this manual and the cautions presented specifications, wear tolerances, and torque values.
throughout the text of the manual.
Technical manuals are concise guides for specific
This is the safety-alert symbol. When this symbol is
machines. They are on-the-job guides containing only the
seen on the machine or in this manual, be alert for the vital information needed for diagnosis, analysis, testing,
potential of personal injury. and repair.
Technical manuals are divided in two parts: repair and Fundamental service information is available from other
operation and tests. Repair sections tell how to repair the sources covering basic theory of operation, fundamentals
components. Operation and test sections help to quickly of troubleshooting, general maintenance, and basic type
identify the majority of routine failures quickly. of failures and their causes.
MM16284,00026ED -19-17SEP18-1/1
TM11399 (15MAR19) 318D, 319D, 320D and 323D (Manual Controls) 031519
PN=2
Contents
Section 00—General Information Group 3140—Frame
Group 0001—Safety Group 3160—Hydraulic System
Group 0003—Torque Values
Section 99—Dealer Fabricated Tools
Section 01—Wheels or Tracks Group 9900—Dealer Fabricated Tools
Group 0110—Powered Wheels and Fastenings
Group 0130—Track System
Section 02—Axles and Suspension Systems

Group 0201—Drive Axle Housing and Support
Group 0250—Axle Shaft, Bearings, and Reduction
Gears
Section 03—Transmission
Group 0315—Controls Linkage
Group 0325—Flywheel Coupler
Group 0360—Hydraulic System
Section 04—Engine
Group 0400—Removal and Installation
Section 05—Engine Auxiliary System

Group 0510—Cooling Systems
Group 0520—Intake System
Group 0530—External Exhaust Systems
Group 0560—External Fuel Supply Systems
Section 17—Frame or Supporting Structure

Group 1740—Frame Installation
Section 18—Operator's Station

Group 1800—Removal and Installation
Group 1810—Operator Enclosure
Group 1821—Seat and Seat Belt
Group 1830—Heating and Air Conditioning
Section 19—Sheet Metal and Styling

Group 1910—Hood or Engine Enclosure
Section 20—Safety and Convenience

Group 2001—Radio
Section 21—Main Hydraulic System

Group 2160—Hydraulic System
Section 31—Loader
Group 3104—Attachment Coupler
Group 3115—Control Linkage
Original Instructions. All information, illustrations and specifications in this

manual are based on the latest information available at the time of publication.
The right is reserved to make changes at any time without notice.
COPYRIGHT © 2019
DEERE & COMPANY
Moline, Illinois
All rights reserved.
A John Deere ILLUSTRUCTION ™ Manual
Previous Editions
Copyright © 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018
TM11399 (15MAR19) i 318D, 319D, 320D and 323D (Manual Controls)

031519
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Contents
TM11399 (15MAR19) ii 318D, 319D, 320D and 323D (Manual Controls)

031519
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Section 00
General Information
Contents
Page
Page
Group 0001—Safety
Recognize Safety Information ................... 00-0001- Service Recommendations for
1 Follow Safety Instructions.......................... 00- O-Ring Boss Fittings.............................. 00-0003-4
0001-1 Operate Only If Qualified........................... Service Recommendations for
00-0001-1 Wear Protective Clothing........................... 37° Flare and 30° Cone Seat
00-0001-2 Avoid Unauthorized Machine Connectors ............................................ 00-0003-6
Modifications.......................................... 00-0001-2 Service Recommendations for
Inspect Machine ........................................ 00-0001-2 Flared Connections—Straight or
Stay Clear of Moving Parts........................ 00-0001-2 Tapered Threads ................................... 00-0003-7
Avoid High-Pressure Fluids ....................... 00-0001- Inch Series Four Bolt Flange Fitting
3 Avoid High-Pressure Oils .......................... 00- For High Pressure Service
0001-3 Work In Ventilated Area............................. Recommendations................................. 00-0003-8
00-0001-4 Prevent Fires ............................................. Service Recommendations For
00-0001-4 Prevent Battery Explosions Inch Series Four Bolt Flange
....................... 00-0001-5 Handle Chemical Products Fittings ................................................... 00-0003-9
Safely.............. 00-0001-5 Service Recommendation
Decommissioning — Proper O-Ring Face Seal Fittings with SAE Inch Hex Nut and
Recycling and Disposal of Fluids Stud End for High Pressure.....................00-0003-10
and Components ................................... 00-0001-6 O-Ring Face Seal Fittings with Metric Hex Nut and
Prepare for Emergencies........................... 00-0001-6 Stud End for Standard Pressure..............00-0003-12
Clean Debris from Machine....................... 00-0001- O-Ring Face Seal Fittings with Metric Hex Nut and
7 Stud End for High Pressure.....................00-0003-14
Use Steps and Handholds Service Recommendations for
Correctly ................................................ 00-0001-7 Metric Series Four Bolt Flange
Start Only From Operator's Seat ............... 00-0001- Fitting ................................................... 00-0003-16
7 Use and Maintain Seat Belt....................... 00-
0001-7
Prevent Unintended Machine
Movement .............................................. 00-0001-8
Avoid Work Site Hazards........................... 00-0001-8
Keep Riders Off Machine .......................... 00-0001-9
Avoid Backover Accidents ......................... 00-0001-
9 Avoid Machine Tip Over ............................ 00-
0001-9 Operating on Slopes................................ 00-
0001-10
Operating Or Traveling On Public
Roads .................................................. 00-0001-10
Inspect and Maintain ROPS .................... 00-0001-10
Add and Operate Attachments
Safely................................................... 00-0001-10
Park and Prepare for Service
Safely................................................... 00-0001-11
Service Cooling System Safely ............... 00-0001-11
Remove Paint Before Welding or
Heating ................................................ 00-0001-12
Make Welding Repairs Safely ................. 00-0001-12
Drive Metal Pins Safely ........................... 00-0001-12
Service Tires Safely................................. 00-0001-13
Handle Cab Door Safely.......................... 00-0001-13
Group 0003—Torque Values
Unified Inch Bolt and Screw Torque
Values....................................................00-0003-1
Metric Bolt and Screw Torque
Values....................................................00-0003-2
Additional Metric Cap Screw
Torque Values........................................ 00-0003-3
Check Oil Lines And Fittings ..................... 00-0003-4
TM11399 (15MAR19) 00-1 318D, 319D, 320D and 323D (Manual Controls) 031519
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Contents
TM11399 (15MAR19) 00-2 318D, 319D, 320D and 323D (Manual Controls)
031519
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Group 0001
Safety
Recognize Safety Information
This is the safety alert symbol. When this symbol is
noticed on the machine or in this manual, be alert
T133555 —UN—15APR13
for the potential of personal injury.
Follow the precautions and safe operating practices
highlighted by this symbol.
A signal word — DANGER, WARNING, or CAUTION —
is used with the safety alert symbol. DANGER identifies
the most serious hazards.
On the machine, DANGER signs are red in color,
WARNING signs are orange, and CAUTION signs are
T133588 —19—28AUG00
yellow. DANGER and WARNING signs are located near
specific hazards. General precautions are on CAUTION
labels.
TX03679,00016CC -19-03JAN07-1/1
Follow Safety Instructions

Carefully read all safety messages in this manual and on
your machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from your John Deere dealer.
TS201 —UN—15APR13
There can be additional safety information contained on
parts and components sourced from suppliers that is not
reproduced in this operator's manual.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machine in proper working condition.
Unauthorized modifications to the machine may impair theIf you do not understand any part of this manual and
need assistance, contact your John Deere dealer.
function and/or safety and affect machine life.
DX,READ -19-16JUN09-1/1
Operate Only If Qualified

Do not operate this machine unless the operator's manualmachine functions with the machine in an open area
has been read carefully, and you have been qualified by before starting to work.
supervised training and instruction.
Know and observe all safety rules that may apply to every
Operator should be familiar with the job site and work situation and work site.
surroundings before operating. Try all controls and
TX03679,00016FA -19-03JAN07-1/1
TM11399 (15MAR19) 00-0001-1 318D, 319D, 320D and 323D (Manual Controls) 031519
PN=7
Safety
Wear Protective Clothing

Wear close fitting clothing and safety equipment
appropriate to the job.
Prolonged exposure to loud noise can cause impairment
or loss of hearing.
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
DX,WEAR -19-10SEP90-1/1
Avoid Unauthorized Machine Modifications

John Deere recommends using only genuine John Deere reliability, and may create a hazard for the operator or
replacement parts to ensure machine performance. others near the machine. The installer of any modification
Never substitute genuine John Deere parts with alternate which may affect the electronic controls of this machine is
parts not intended for the application as these can responsible for establishing that the modification does not
create hazardous situations or hazardous performance. adversely affect the machine or its performance.
Non-John Deere parts, or any damage or malfunctions
resulting from their use, are not covered by any John Always contact an authorized dealer before making
Deere warranty. machine modifications that change the intended use,
weight or balance of the machine, or that alter machine
Modifications of this machine, or addition of unapproved controls, performance, or reliability.
products or attachments, may affect machine stability or
AM40430,00000A9 -19-01JUL15-1/1
Inspect Machine
Inspect machine carefully each day by walking around it
before starting.
Inspect and Clean the Polycarbonate Windows. See
Inspect and Clean Polycarbonate Windows. (Section 4-1.)
T6607AQ —UN—15APR13
Keep all guards and shields in good condition and properly
installed. Fix damage and replace worn or broken parts
immediately. Pay special attention to hydraulic hoses and
electrical wiring.
TX03679,0001734 -19-17DEC14-1/1
Stay Clear of Moving Parts

Entanglements in moving parts can cause serious
T133592 —UN—15APR13
injury. Stop engine before examining, adjusting or

maintaining
any part of machine with moving parts.
Keep guards and shields in place. Replace any guard
or shield that has been removed for access as soon as
service or repair is complete. TX03679,00016D2 -19-03JAN07-1/1
PN=8
Safety
Avoid High-Pressure Fluids

Inspect hydraulic hoses periodically – at least once
per year – for leakage, kinking, cuts, cracks, abrasion,
blisters, corrosion, exposed wire braid or any other signs
of wear or damage.
Replace worn or damaged hose assemblies immediately
X9811 —UN—23AUG88
with John Deere approved replacement parts.
Escaping fluid under pressure can penetrate the skin
causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
with this type of injury should reference a
Search for leaks with a piece of cardboard. Protect hands knowledgeable medical source. Such information is
and body from high-pressure fluids. available in
English from Deere & Company Medical Department
If an accident occurs, see a doctor immediately. Any fluid in Moline, Illinois, U.S.A., by calling 1-800-822-8262 or
injected into the skin must be surgically removed within +1 309-748-5636.
a few hours or gangrene may result. Doctors unfamiliar
DX,FLUID -19-12OCT11-1/1
Avoid High-Pressure Oils

This machine uses a high-pressure hydraulic system.
Escaping oil under pressure can penetrate the skin
causing serious injury.
Never search for leaks with your hands. Protect hands.
T133509 —UN—15APR13
Use a piece of cardboard to find location of escaping oil.
Stop engine and relieve pressure before disconnecting
lines or working on hydraulic system.
If hydraulic oil penetrates your skin, see a doctor
immediately. Injected oil must be removed surgically
within
Contacthours
a or gangrene may result.
knowledgeable medical source or the Deere &
Company Medical Department in Moline, Illinois,
U.S.A.
T133840 —UN—20SEP00
TX03679,00016D3 -19-03NOV08-1/1
PN=9
Safety
Work In Ventilated Area

Engine exhaust fumes can cause sickness or death. If
it is necessary to run an engine in an enclosed area,
remove the exhaust fumes from the area with an exhaust
pipe extension.
If you do not have an exhaust pipe extension, open the
doors and get outside air into the area.
DX,AIR -19-17FEB99-1/1
Prevent Fires
Handle Fuel Safely: Store flammable fluids away from
T133552 —UN—15APR13
fire hazards. Never refuel machine while smoking or when
near sparks or flame.
Clean Machine Regularly: Keep trash, debris, grease
and oil from accumulating in engine compartment, around
fuel lines, hydraulic lines, exhaust components, and
electrical wiring. Never store oily rags or flammable T133553 —UN—07SEP00
materials inside a machine compartment.
Maintain Hoses and Wiring: Replace hydraulic hoses
immediately if they begin to leak, and clean up any oil
spills. Examine electrical wiring and connectors frequently
for damage.
Keep A Fire Extinguisher Available: Always keep a
multipurpose fire extinguisher on or near the machine.
Know how to use extinguisher properly. T133554 —UN—07SEP00
TX03679,00016F5 -19-03NOV08-1/1
PN=10
Safety
Prevent Battery Explosions

Keep sparks, lighted matches, and open flame away
from the top of battery. Battery gas can explode.
Never check battery charge by placing a metal object
across the posts. Use a volt-meter or hydrometer.
Do not charge a frozen battery; it may explode. Warm
battery to 16°C (60°F).
DX,SPARKS -19-03MAR93-1/1
Handle Chemical Products Safely

Direct exposure to hazardous chemicals can cause
serious injury. Potentially hazardous chemicals used with
John Deere equipment include such items as lubricants,
coolants, paints, and adhesives.
A Material Safety Data Sheet (MSDS) provides specific
TS1132 —UN—15APR13
details on chemical products: physical and health hazards,
safety procedures, and emergency response techniques.
Check the MSDS before you start any job using a
hazardous chemical. That way you will know exactly what
the risks are and how to do the job safely. Then follow
procedures and recommended equipment.
(See your John Deere dealer for MSDS’s on chemical
products used with John Deere equipment.)
DX,MSDS,NA -19-03MAR93-1/1
PN=11
Safety
Decommissioning — Proper Recycling and

Disposal of Fluids and Components
Safety and environmental stewardship measures must
be taken into account when decommissioning a
machine and/or component. These measures include
the following:
TS1133 —UN—15APR13
• Use appropriate tools and personal
protective
equipment such as clothing, gloves, face shields or
glasses, during the removal or handling of objects and
materials.
• Follow instructions for specialized
components. filters; batteries; and, other substances or parts.
•suspended
Release stored energy by lowering
machine
Burning of flammable fluids or components in other than
specially designed incinerators may be prohibited by law
elements, relaxing springs, disconnecting the battery and could result in exposure to harmful fumes or ashes.
or other electrical power, and releasing pressure in • Service and dispose of air conditioning systems
hydraulic components, accumulators, and other similar appropriately. Government regulations may require
systems. a certified service center to recover and recycle air
• Minimize exposure to components conditioning refrigerants which could damage the
which may have atmosphere if allowed to escape.
residue from agricultural chemicals, such as fertilizers • Evaluate recycling options for tires, metal, plastic,
and pesticides. Handle and dispose of these glass, rubber, and electronic components which may be
components appropriately. recyclable, in part or completely.
• Carefully drain engines, fuel tanks, • Contact your local environmental or recycling center,
radiators, hydraulic your John Deere dealer for information on the proper
cylinders, reservoirs, and lines before recycling way to recycle or dispose of waste.
components. Use leak-proof containers when draining
fluids. Do not use food or beverage containers. DX,DRAIN -19-01JUN15-1/1
•ground,
Do not down
pour waste fluids onto the
a drain,
Prepare
or into anyfor Emergencies
water source.
•BeObserve
laws, all national, state, and local
regulations,
prepared if an emergency occurs or a fire starts.
or ordinances governing the handling or disposal of
Keep a first
waste aid(example:
fluids kit and fire
oil,extinguisher handy.
fuel, coolant, brake fluid);
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
TX03679,000174B -19-03NOV08-1/1
PN=12
Safety
Clean Debris from Machine

Keep engine compartment, radiator, batteries, hydraulic
lines, exhaust components, fuel tank, and operator's
station clean and free of debris.
Clean any oil spills or fuel spills on machine surfaces.
T6669AG —UN—15APR13
Temperature in engine compartment may go up
immediately after engine is stopped. BE ON GUARD
FOR FIRES DURING THIS PERIOD.
Open access door(s) to cool the engine faster, and clean
engine compartment.
OUT4001,00000E3 -19-20AUG09-1/1
Use Steps and Handholds Correctly

Prevent falls by facing the machine when getting on and
off. Maintain 3-point contact with steps and handrails.
T133468 —UN—15APR13
Never use machine controls as handholds.
Use extra care when mud, snow, or moisture present
slippery conditions. Keep steps clean and free of grease
or oil. Never jump when exiting machine. Never mount or
dismount a moving machine.
TX03679,00016F2 -19-24APR13-1/1
Start Only From Operator's Seat

Avoid unexpected machine movement. Start engine only
T133715 —UN—15APR13
while sitting in operator's seat. Ensure all controls and
working tools are in proper position for a parked machine.
Never attempt to start engine from the ground. Do not
attempt to start engine by shorting across the starter
solenoid terminals.
TX03679,0001799 -19-22APR10-1/1
Use and Maintain Seat Belt

Use seat belt when operating machine. Remember to
fasten seat belt when loading and unloading from T133716 —19—17APR13
trucks and during other uses.

Examine seat belt frequently. Be sure webbing is not
cut
is or torn. Replace seat belt immediately if any part
damaged or does not function properly.
The complete seat belt assembly should be
replaced every 3 years, regardless of appearance.
TX03679,00016DD -19-03NOV08-1/1
PN=13
Safety
Prevent Unintended Machine Movement

Be careful not to accidentally actuate controls. Follow
these steps during work interruptions, before allowing
coworkers to approach the machine, before standing up,
leaving the operator's seat, or exiting the machine:
TX1064905A —UN—23SEP09
•
Lower equipment to the ground
• Press park brake switch (1) to position P to engage
park brake
• the engine
Stop
• interlocking seat bar
Raise
1— Park Brake Switch
OUT4001,0000467 -19-28SEP09-1/1
Avoid Work Site Hazards

Avoid contact with gas lines, buried cables, and water
lines. Call utility line location services to identify all
underground utilities before starting work.
T192984 —UN—26AUG03
Prepare work site
Avoid operating properly.
near
structures or objects that could fall onto the machine.
Clear away debris that could move unexpectedly if run
over.
Avoid boom or attachment contact with overhead
Contact With Electrical Lines
obstacles or overhead electrical lines. Never move
machine closer than 3 m (10 ft) plus twice the line
insulator
length to overhead wires.
Keep bystanders clear at all times. Keep bystanders
away from raised booms, attachments, and
TX1064889 —UN—02OCT09
unsupported
loads. Avoid swinging or raising booms, attachments,
or
loads
signal over or near personnel. Use barricades or a
person to keep vehicles and pedestrians away. Use a
signal person if moving machine in congested areas or
where visibility is restricted. Always keep signal person Operate on Solid Footing
in
view. Coordinate hand signals before starting machine. can cause a sudden stop. Always wear seat belt. On
Operate only on solid footing with strength sufficient units equipped with shoulder belts always wear both the
seat and shoulder belt and do not lean forward while
to support machine. Be especially alert working near operating.
embankments or excavations.
Avoid working under over-hanging embankments or
OUT4001,00004A4 -19-01DEC15-1/1
stockpiles that could collapse under or on machine.
Reduce machine speed when operating with tool on or
near ground when obstacles may be hidden (e.g.,
during
snow removal or clearing mud, dirt, etc.). At high
speeds
hitting obstacles (rocks, uneven concrete, or manholes)
PN=14
Safety
Keep Riders Off Machine

Only allow operator on machine.
Riders are subject to injury. They may fall from machine,
T192977 —UN—26AUG03
be caught between machine parts, or be struck by foreign
objects.
Riders may obstruct operator’s view or impair their ability
to operate machine safely.
Keep Riders Off Machine
VD76477,0000094 -19-02SEP15-1/1
Avoid Backover Accidents

Before moving machine, be sure that all bystanders
or vehicles are clear of machine path. Turn around and
look directly for best visibility. Keep windows clean.
T192978 —UN—26AUG03
Be certain reverse warning alarm is working
properly.
Keep signal person in view at
all
Use times. Use prearranged
a signal hand signals
person when to communicate.
backing if view is
obstructed or when in close quarters.
Avoid Backover Accidents
VD76477,0000095 -19-24MAY16-1/1
Avoid Machine Tip Over

Use seat belt at all times.
T133716 —19—17APR13
Do not jump if the machine tips.
Operator will be unlikely
to jump clear and the machine may crush operator.
Load and unload from trucks or trailers carefully.
Ensure that truck is wide enough and on a firm level
surface. Use loading ramps and attach them properly to
Use Seat Belt
truck bed.
Be careful on slopes. Avoid sharp turns. Balance loads
so weight is evenly distributed and load is stable. Carry
tools and loads close to the ground to aid in visibility and
lower center of gravity. Use extra care on wet, soft, rocky,
or frozen ground. T192979 —UN—26AUG03
Know the capacity of the machine. Do not overload. Be

careful with heavy loads. Using oversize buckets or lifting
heavy objects reduces machine stability.
Ensure solid footing. Use extra care in soft ground
conditions or on structures that may not uniformly support Avoid Machine Tip Over
the wheels, especially when raising the boom. Do not
operate close to banks or open excavations that may cave
in and cause machine to tip or fall.
VD76477,0000096 -19-25MAY18-1/1
PN=15
Safety
Operating on Slopes
Avoid side slope travel whenever possible. When working
on steep slopes, travel as straight up and down as
possible and keep the heavy end of the vehicle uphill to
prevent machine tip over.
TX1063677 —UN—01SEP09
Carry the load as low as possible for maximum stability
and visibility.
Select low speed before starting down slope. The slope
on which you can operate safely will be limited by ground
condition and the load being handled.
Be alert to wind direction and velocity. Operating On Slopes-Wheeled
OUT4001,0000470 -19-25MAY18-1/1
Operating Or Traveling On Public Roads

Machines that work near vehicle traffic or travel slower
than normal highway speeds must have proper lighting
and markings to assure they are visible to other drivers.
T141891 —UN—15APR13
Install additional lights, beacons, slow moving vehicle
(SMV) emblems, or other devices and use as required to
make the machine visible and identify it as a work machine.
Check state and local regulations to assure compliance.
Keep these devices clean and in working condition.
TX03679,00017C8 -19-14JUN01-1/1
Inspect and Maintain ROPS

A damaged roll-over protective structure (ROPS) should To maintain the ROPS:
be replaced, not reused.
The protection offered by ROPS will be impaired if ROPS •
Replace missing hardware using correct grade
hardware.
is subjected to structural damage, is involved in an •
Check hardware torque.
overturn incident, or is in any way altered by welding, •
Check isolation mounts for damage, looseness or wear;
bending, drilling, or cutting. replace them if necessary.
•
If ROPS was loosened or removed for any reason, inspect Check ROPS for cracks or physical damage.
it carefully before operating the machine again.
TX03679,000179F -19-20APR01-1/1
Add and Operate Attachments Safely

Always verify compatibility of attachments by is required or recommended. Verify that all connections
contacting your authorized dealer. Adding are secure and attachment responds properly to controls.
unapproved attachments may affect machine stability
or reliability, and may create a hazard for others near Carefully read attachment manual and follow all
the machine. instructions and warnings. In an area free of bystanders
and obstructions, carefully operate attachment to learn its
Ensure that a qualified person is involved in characteristics and range of motion.
TX03679,00016F0 -19-24JAN07-1/1
attachment
installation.
protection Add guards to machine if operator
PN=16
Safety
Park and Prepare for Service Safely

Warn others of service work. Always park and prepare
machine for service or repair properly.
• Park machine on a level surface and
lower equipment
T133332 —19—17APR13
to the ground.
• Engage park brake.
• Stop engine and remove key.
• Attach a “DO NOT OPERATE” tag in an
obvious place
in the operator's station.
Securely support machine or attachment before
working
under it.
• Do not support machine with any
TS229 —UN—23AUG88
hydraulically actuated
tools or attachments.
• Do not support machine with cinder
blocks or wooden
pieces that may crumble or crush.
• Do not support machine with a single DW90712,00001D1 -19-21AUG09-1/1
jack or other
devices that may slip out of place.
• Always
Service installSystem
Cooling boomSafely
working on or around lock before
Explosive
this release
machine withof
thefluids from
loader pressurized
boom raised. cooling
system can cause serious burns.
Understand service procedures before beginning
Shut off engine. Only remove filler cap when cool enough
repairs.
to touch
Keep witharea
service bareclean
hands.andSlowly loosen
dry. Use twocap to first stop
people
to relieve pressure before removing completely.
whenever the engine must be running for service work.
DX,RCAP -19-04JUN90-1/1
PN=17
Safety
Remove Paint Before Welding or Heating

Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint is heated
by welding, soldering, or using a torch.
Remove paint before heating:
• Remove paint a minimum of 100 mm (4 in.) from area
to be affected by heating. If paint cannot be removed,
wear an approved respirator before heating or welding.
• If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes Do all work in an area that is well ventilated to carry toxic
before welding or heating. fumes and dust away.
Do not use a chlorinated solvent in areas where welding
Dispose of paint and solvent properly.
will take place.
DX,PAINT -19-24JUL02-1/1
Make Welding Repairs Safely

IMPORTANT: Disable electrical power before
welding. Turn off main battery switch
T133547 —UN—15APR13
or disconnect positive battery cable.
Separate harness connectors to engine and
vehicle microprocessors.
Avoid welding or heating near pressurized fluid lines.

Flammable spray may result and cause severe burns if
pressurized lines fail as a result of heating. Do not let heat
go beyond work area to nearby pressurized lines.
Make sure there is good ventilation. Wear eye protection
Remove paint properly. Do not inhale paint dust or fumes. and protective equipment when welding.
Use a qualified welding technician for structural repairs.
TX03679,00016D5 -19-31AUG07-1/1
Drive Metal Pins Safely

Always wear protective goggles or safety glasses and
T133738 —UN—15APR13
other protective equipment before striking hardened

parts. Hammering hardened metal parts such as pins and
bucket teeth may dislodge chips at high velocity.
Use a soft hammer or a brass bar between hammer and
object to prevent chipping.
TX03679,0001745 -19-25SEP00-1/1
TM11399 (15MAR19) 00-0001-12 318D, 319D, 320D and 323D (Manual Controls)
031519
PN=18
Safety
Service Tires Safely

Explosive separation of a tire and rim parts can cause
serious injury or death.
Do not attempt to mount a tire unless you have the proper
equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate
the tires above the recommended pressure. Never weld
or heat a wheel and tire assembly. The heat can cause
an increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension
hose long enough to allow you to stand to one side and
NOT in front of or over the tire assembly. Use a safety
cage if available.
Check wheels for low pressure, cuts, bubbles, damaged
rims or missing lug bolts and nuts.
DX,RIM -19-24AUG90-1/1
Handle Cab Door Safely

When servicing machine, be aware that cab door (1) is
breakable.
Keep door closed if cab needs to be raised for service.
TX1063683A —UN—08SEP09
Be aware of surroundings so that door does not come
in contact with any objects.
Use care if cab door needs to be removed. To prevent
damage to the door, handle with care and store in a
secure location.
1— Cab Door
OUT4001,0000472 -19-28OCT09-1/1
031519
PN=19
Safety
031519
PN=20
Group 0003
Torque Values
Unified Inch Bolt and Screw Torque Values
TS1671 —UN—01MAY03
SAE Grade 1a SAE Grade 2b SAE Grade 5, 5.1 or 5.2 SAE Grade 8 or 8.2
Bolt or Screw
Size HexHeadc FlangeHeadd HexHeadc FlangeHeadd HexHeadc FlangeHeadd HexHeadc FlangeHeadd
N·m lb·in N·m lb·in N·m lb·in N·m lb·in N·m lb·in N·m lb·in N·m lb·in N·m lb·in
1/4 3.1 27.3 3.2 28.4 5.1 45.5 5.3 47.3 7.9 70.2 8.3 73.1 11.2 99.2 11.6 103
N·m lb·ft N·m lb·ft
5/16 6.1 54.1 6.5 57.7 10.2 90.2 10.9 96.2 15.7 139 16.8 149 22.2 16.4 23.7 17.5
3/8 10.5 93.6 11.5 102 17.6 156 19.2 170 27.3 20.1 29.7 21.9 38.5 28.4 41.9 30.9
7/16 16.7 148 18.4 163 27.8 20.5 30.6 22.6 43 31.7 47.3 34.9 60.6 44.7 66.8 49.3
1/2 25.9 19.1 28.2 20.8 43.1 31.8 47 34.7 66.6 49.1 72.8 53.7 94 69.3 103 75.8
9/16 36.7 27.1 40.5 29.9 61.1 45.1 67.5 49.8 94.6 69.8 104 77 134 98.5 148 109
5/8 5137.655.941.28562.793.168.713196.9144106186137203150
3/4 89.5 66 98 72.3 149 110 164 121 230 170 252 186 325 240 357 263
7/8 144 106 157 116 144 106 157 116 370 273 405 299 522 385 572 422
1 216 159 236 174 216 159 236 174 556 410 609 449 785 579 860 634
1-1/8 30522533524730522533524768550575155411108191218898
1-1/4 427 315 469 346 427 315 469 346 957 706 1051 775 1552 1145 1703 1256
1-3/8 5644166184565644166184561264932138610222050151222481658
1-1/2 743 548 815 601 743 548 815 601 1665 1228 1826 1347 2699 1991 2962 2185
The nominal torque values listed are for general use only with the assumed Replace fasteners with the same or higher property class. If
wrenchingaccuracyof20%,suchasamanualtorquewrench. higherpropertyclassfastenersareused,tightenthesetothe
DO NOT use these values if a different torque value or tightening procedure is strength of the original.
given for a specific application.
For lock nuts, for stainless steel fasteners, or for nuts on U-bolts, see the
tightening instructions for the specific application.
••••
Make sure that fastener threads are clean.
Apply a thin coat of Hy-Gard™ or equivalent oil under the head and on the threads of the fastener, as shown in the following image.
Be conservative with the amount of oil to reduce the potential for hydraulic lockup in blind holes due to excessive oil.
Properly start thread engagement.
TS1741 —UN—22MAY18
a
Grade 1 applies for hex cap screws over 6 in (152 mm) long, and for all other types of bolts and screws of any length.
b
Grade 2 applies for hex cap screws (not hex bolts) up to 6 in (152 mm) long.
c
Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.
d
Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products. DX,TORQ1 -19-30MAY18-1/1
031519
PN=21
Torque Values
Metric Bolt and Screw Torque Values

TS1742 —UN—31MAY18
4.8 8.8 9.8 10.9 12.9
4.8 8.8 9.8 10.9 12.9
Bolt or Screw Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9
Size HexHeada FlangeHeadb HexHeada FlangeHeadb HexHeada FlangeHeadb HexHeada FlangeHeadb
N·m lb·in N·m lb·in N·m lb·in N·m lb·in N·m lb·in N·m lb·in N·m lb·in N·m lb·in
M6 3.6 31.9 3.9 34.5 6.7 59.3 7.3 64.6 9.8 86.7 10.8 95.6 11.5 102 12.6 112
N·m lb·ft N·m lb·ft N·m lb·ft N·m lb·ft
M8 8.6 76.1 9.4 83.2 16.2 143 17.6 156 23.8 17.6 25.9 19.1 27.8 20.5 30.3 22.3
N·m lb·ft N·m lb·ft N·m lb·ft
M10 16.9 150 18.4 13.6 31.9 23.5 34.7 25.6 46.8 34.5 51 37.6 55 40.6 60 44.3
N·m lb·ft
M12 — — — — 55 40.6 61 45 81 59.7 89 65.6 95 70.1 105 77.4
M14 — — — — 87 64.2 96 70.8 128 94.4 141 104 150 111 165 122
M16 — — — — 135 99.6 149 110 198 146 219 162 232 171 257 190
M18 — — — — 193 142 214 158 275 203 304 224 322 245 356 263
M20 — — — — 272 201 301 222 387 285 428 316 453 334 501 370
M22 — — — — 365 263 405 299 520 384 576 425 608 448 674 497
M24 — — — — 468 345 518 382 666 491 738 544 780 575 864 637
M27 — — — — 683 504 758 559 973 718 1080 797 1139 840 1263 932
M30 — — — — 932 687 1029 759 1327 979 1466 1081 1553 1145 1715 1265
M33 — — — — 1258 928 1398103117881319198614652092154323241714
M36 — — — — 161711931789131923031699254818792695198829822199
The nominal torque values listed are for general use only with the assumed Replace fasteners with the same or higher property class. If
wrenchingaccuracyof20%,suchasamanualtorquewrench. higherpropertyclassfastenersareused,tightenthesetothe
DO NOT use these values if a different torque value or tightening procedure is strength of the original.
given for a specific application.
For lock nuts, for stainless steel fasteners, or for nuts on U-bolts, see the
tightening instructions for the specific application.
Make sure that fastener threads are clean.
••••
Apply a thin coat of Hy-Gard™ or equivalent oil under the head and on the threads of the fastener, as shown in the following image.
Be conservative with the amount of oil to reduce the potential for hydraulic lockup in blind holes due to excessive oil.
Properly start thread engagement.
TS1741 —UN—22MAY18
a
Hex head column values are valid for ISO 4014 and ISO 4017 hex head, ISO 4162 hex socket head, and ISO 4032 hex nuts.
b
Hex flange column values are valid for ASME B18.2.3.9M, ISO 4161, or EN 1665 hex flange products.
DX,TORQ2 -19-30MAY18-1/1
031519
PN=22
Torque Values
Additional Metric Cap Screw Torque Values
T6873AA —UN—15APR13
CAUTION: Use only metric tools on metric
hardware. Other tools may not fit properly.
They may slip and cause injury.
Check tightness of cap screws periodically. Torque values

listed are for general use only. Do not use these values if
a different torque value or tightening procedure is listed
for a specific application. T-Bolt
Shear bolts are designed to fail under predetermined

loads. Always replace shear bolts with identical grade.
T6873AB —UN—18OCT88
Fasteners should be replaced with the same or higher
grade. If higher grade fasteners are used, these should
only be tightened to the strength of the original.
Make sure fastener threads are clean and that the
thread engagement is properly started. This will prevent
fasteners from failing when tightening. H-Bolt
Tighten cap screws having lock nuts to approximately 50

percent of amount shown in chart.
T6873AC —UN—18OCT88
a
METRIC CAP SCREW TORQUE VALUES
T-Bolt H-Bolt M-Bolt
Nomi-
nal Di-
amete N·m lb·ft N·m lb·ft N·m lb·ft
r 8 29 21 20 15 10 7
M-Bolt
1 63 46 45 33 20 15
0 108 80 88 65 34 25
1 176 130 137 101 54 40
2 265 195 206 152 78 58
1 392 289 294 217 11 87
4 539 398 392 289 8 12
1 735 542 539 398 16 5
6 931 687 686 506 7 15
1 1372 1012 1029 759 21 9
8 1911 1410 1421 1049 6 20
2 2548 1890 1911 1410 27 2
0 3136 2314 2401 1772 4 28
a 2 tolerance is ±10%.
Torque 39 9
2 2 39 04T,90,M170 -19-29SEP99-1/1
2 53 8
4 9 54
2 73 2
7 5 68
3 93 7
0 1
3
3
3
6
031519
PN=23
Torque Values
Check Oil Lines And Fittings
CAUTION: Escaping fluid under pressure can

penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten
all connections before applying pressure. Search
X9811 —UN—23AUG88
for leaks with a piece of cardboard. Protect
hands and body from high pressure fluids.
If an accident occurs, see a doctor immediately.
Any fluid injected into the skin must be surgically
removed within a few hours or gangrene
may result. Doctors unfamiliar with this
type of injury may call the Deere & Company
Medical Department in Moline, Illinois, or other Tubing with dents may cause the oil to overheat. If you
knowledgeable medical source. find tubing with dents, install new tubing immediately.
IMPORTANT: Tighten fittings as specified in

Check all oil lines, hoses, and fittings regularly for leaks or torque chart.
damage. Make sure all clamps are in position and tight.
Make sure hoses are not twisted or touching moving When you tighten connections, use two wrenches to
machine parts. If abrasion or wear occurs, replace prevent bending or breaking tubing and fittings.
immediately.
TX,90,DH1559 -19-01AUG94-1/1
Service Recommendations for O-Ring Boss

Fittings
Straight Fitting
1 Inspect O-ring boss seat for dirt or defects.
. Lubricate O-ring with petroleum jelly. Place electrical
T6243AE —UN—15APR13
tape over threads to protect O-ring. Slide O-ring over
2 tape and into O-ring groove of fitting. Remove tape.
. Tighten fitting to torque value shown on chart.
3.
Straight Fitting
Continued on next page 04T,90,K66 -19-29SEP99-1/2
031519
PN=24
Torque Values
Angle Fitting
1 Back off lock nut (A) and backup washer (B)
completely to head end (C) of fitting.
. Turn fitting into threaded boss until backup washer
contacts face of boss.
2
T6520AB —UN—15APR13
Turn fitting head end counterclockwise to proper index
. (maximum of one turn).
NOTE: Do not allow hoses to twist when tightening fittings.
3
4. Holdfittingheadendwithawrenchandtightenlocknut
and
. backup washer to proper torque value.
Angle Fitting
STRAIGHT FITTING OR SPECIAL NUT TORQUE CHART
ThreadSize N·m lb·ft A—Lock Nut C—Head End
3/8-24 UNF 8 6 B—Backup Washer
7/16-20 UNF 12 9
1/2-20 UNF 16 12
9/16-18 UNF 24 18
3/4-16 UNF 46 34
7/8-14 UNF 62 46
1-1/16-12 UN 10 75
1-3/16-12 UN 2 90
1-5/16-12 UN 12 10
1-5/8-12 UN 2 5
1-7/8-12 UN 14 14
2 0
NOTE: Torque tolerance is ± 10%.19 16
04T,90,K66 -19-29SEP99-2/2
0 0
21
7
031519
PN=25
Torque Values
Service Recommendations for 37° Flare

and 30° Cone Seat Connectors
1. Inspectflareandflareseat. Theymustbefreeofdirt
or obvious defects.
2. Defects in tube flare cannot be repaired.
T6234AC —UN—15APR13
Overtightening a defective flared fitting will not stop
leaks.
3. Aligntubewithfittingbeforeattemptingtostartnut.
4. Lubricatemalethreadswithhydraulicfluidor
petroleum jelly.
5. Indexanglefittingsandtightenbyhand. Cone Seat Connector
6. Tightenfittingornuttotorquevalueshownontorque STRAIGHT FITTING OR SPECIAL NUT TORQUE CHART

chart. Do not allow hoses to twist when tightening
ThreadSize N·m lb·ft
fittings.
3/8 - 24 UNF 8 6
7/16 - 20 UNF 12 9
1/2 - 20 UNF 16 12
9/16 - 18 UNF 24 18
3/4 - 16 UNF 46 34
7/8 - 14 UNF 62 46
1-1/16 - 12 UN 10 75
1-3/16 - 12 UN 2 90
1-5/16 - 12 UN 12 10
1-5/8 - 12 2 5
1-7/8 - 12 UN 14 14
2 0
NOTE: Torque tolerance is ± 10%.19 16
0 0
T82,BHMA,EL -19-29SEP99-1/1
21
7
031519
PN=26
Torque Values
Service Recommendations for Flared

Connections—Straight or Tapered Threads
1. Inspectflareandflareseat. Theymustbefreeofdirt
or obvious defects.
2. Defects in the tube flare cannot be repaired.
T6873AE —UN—15APR13
Overtightening a defective flared fitting will not stop
leaks.
3. Alignthetubewiththefittingbeforeattemptingtostart
the nut.
4. Lubricate the male threads with hydraulic fluid or
petroleum jelly. Straight Thread
5. Indexanglefittingsandtightenbyhand.
6. Tightenfittingornuttotorquevalueshownonthechart.
Do not allow hoses to twist when tightening fittings.
a
TORQUE CHART
Straight Thread b Tapered Thread
T6873AD —UN—15APR13
Thread Size N·m lb·ft N·m lb·ft
1/8 15 11
1/4 20 15 45 33
3/8 29 21 69 51
1/2 49 36 93 69
3/4 69 51 17 13
Tapered Thread
1 1- 15 11 6 0
1/2 7 6 34 25
2 19 14 3 3
Torque tolerance is6±10%.
a 5 53 39
b
With seat face. 25 18 9 8
NOTE: If female5thread
is 8
cast
iron 58valves,43
(control
brake valves motors, etc.), torque must8 be 4
reduced approximately 10%.
04T,90,M171 -19-28JAN92-1/1
031519
PN=27
Torque Values
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
T6890BB —UN—15APR13
A—SealingSurface C—PinchedO-Ring
B—SplitFlange D—SinglePieceFlange
INCH SERIES FOUR BOLT FLANGE FITTING FOR 41 400 kPa (414 If imperfection cannot be polished out, replace
bar) (6000 psi) PRESSURE SERIES TORQUE VALUES—Tolerance component.
is ± 10% unless otherwise specified
Nominal CapScrewSizea Min—MaxTorque 2. Install the O-ring (and backup ring, if used) into
Flange Size
groove. Use petroleum jelly to hold it in place.
in. in. Nm(lb-ft)b
IMPORTANT: DO NOT use air wrenches. DO NOT
1/2 5/16-18 UNC 20—31 (15—23)
tighten one cap screw fully before tightening
3/4 3/8-16 UNC 34—54 (25—40) the others. DO NOT over tighten.
1 7/16-14 UNC 57—85 (42—63)
1-1/4 1/2-13 UNC 85—131 (63—97) 3. Splitflange:Looselyassemblesplitflange(B)halves.
1-1/2 5/8-11 UNC 159—264 (117—195) Make sure split is centrally located and perpendicular
to port. Hand tighten cap screws to hold flange halves
2 3/4-10 UNC 271—468 (200—345)
a
and line in place. Do not pinch O-ring (C).
JDM A17D, SAE Grade 5 or better cap screws with plated hardware.
Lock washers are permissible but not recommended. Single piece flange (D): Make sure flange is centrally
b
Minimum torques given are enough for the given size connection with located on port and line is centered in flange. Install
the recommended working pressure. Torques can be increased to the the cap screws. Hand tighten cap screws to hold
maximum shown for each cap screw size if desired. Increasing cap flange and line in place. Do not pinch O-ring.
screw torque beyond the maximum will result in flange and cap screw
bending and connection failures. 4. Tightenonecapscrewandthenthediagonally
opposite cap screw. Tighten the two remaining cap
1. Cleansealingsurfaces(A).Inspect. Scratches,
screws. Tighten cap screws within the specified torque
nicks, and burrs cause leaks. Roughness causes
O-ring wear. Out-of-flat causes O-ring extrusion. values.
OUT3035,0000422 -19-05MAR09-1/1
031519
PN=28
Torque Values
Service Recommendations For Inch Series Four Bolt Flange Fittings
T6890BB —UN—15APR13
Flange Fittings
A—Sealing Surface C—Pinched O-Ring
B—Split Flange D—Single Piece Flange
1. Cleansealingsurfaces(A).Inspect. Scratchescause TORQUE CHART

leaks. Roughness causes seal wear. Out-of-flat N·m lb·ft
causes seal extrusion. If defects cannot be polished Nominal Cap Screw
out, replace component. Flange Size
Size Min Max Min Max
2. InstallO-ring(andbackupwasherifrequired)into
1/2 5/16-18 20 31 15 23
groove using petroleum jelly to hold it in place. 3/4 UNC 3/8-16 28 54 21 40
3. Splitflange:Looselyassemblesplitflange(B)halves. 1 UNC 3/8-16 37 54 27 40
Make sure split is centrally located and perpendicular 1-1/4 UNC 7/16- 47 85 35 63
to port. Hand tighten cap screws to hold parts in place. 1-1/2 14 UNC 1/2- 62 13 46 97
Do not pinch O-ring (C). 2 13 UNC 1/2- 73 1 54 97
4. Singlepieceflange(D):Placehydrauliclineincenter 2-1/2 13 UNC 1/2- 10 13 79 97
of flange and install cap screws. Flange must be 3 13 UNC 5/8- 7 1 11 19
centrally located on port. Hand tighten cap screws to 3-1/2 11 UNC 5/8- 15 13 7 5
hold flange in place. Do not pinch O-ring. 4 11 UNC 5/8- 8 1 11 19
5. Tightenonecapscrew,thentightenthediagonally 5 11 UNC 5/8- 15 26 7 5
opposite cap screw. Tighten two remaining cap screws. 11 UNC 8 4 11 19
Tighten all cap screws as specified in the chart below. 15 26 7 5
DO NOT use air wrenches. DO NOT tighten one cap 8 4 11 19
screw fully before tightening the others. DO NOT over 15 26 7 5
tighten. 8 4
26 04T,90,K174 -19-01AUG94-1/1
031519
PN=29
Torque Values
O-Ring Face Seal Fittings With SAE Inch Hex

Nut and Stud End for High-Pressure Service
Recommendations
O-RING FACE SEAL FITTINGS WITH SAE INCH HEX NUT AND STUD END FOR HIGH-PRESSURE, ABOVE 27 600 kPa (276
bar) (4000 psi), TORQUE VALUES—Tolerance is +15 -20% unless otherwise specified.
A B
C
D
H70406 —UN—15APR13
E
H F
F
E
O-Ring Face Seal Fittings

A—90° Swivel Elbow and Tube C—Stud Straight and Tube Nut E—Stud End
Nut D—BulkheadUnionandNutF—TubeNut
B—90°AdjustableStudElbow G—SwivelNut
H—Hex Nut
NominalTubeODorHoseID O-RingFaceSealHoseorTubeSwivelNut Bulkhead Nut
MetricTubeOD InchTubeODorHoseID ThreadSize HexSize Torque HexSize Torque
mm DashSize mm(in) in in N·m(lb·ft) in N·m(lb·ft)
5 -3 4.78 (0.188) — — — — —
6 -4 6.35 (0.250) 9/16-18 11/16 24 (18) 13/16 32 (24)
8 -5 7.92 (0.312) — — — — —
1 -6 9.53 (0.375) 11/16-16 13/16 37 (27) 1 42 (31)
0 -8 12.70 13/16-16 15/16 75 (55) 1-1/8 93 (69)
1 -1 (0.500) 1-14 1-1/8 103 (76) 1-5/16 118 (87)
2 0 15.88 1-3/16-12 1-3/8 152 (112) 1-1/2 175 (129)
1-3/16-12 — 152 (112) — 175 (129)
1 -1 (0.625)
6 2 19.05 1-7/16-12 1-5/8 214 (158) 1-3/4 247 (182)
2 -1 (0.750) 1-11/16-12 1-7/8 286 (211) 2 328 (242)
0 4 22.23 2-12 2-1/4 326 (240) 2-3/8 374 (276)
2
O-RING STRAIGHT, -1ADJUSTABLE, (0.875)
AND EXTERNAL HEX PLUG WITH SAE INCH STUD END FOR HIGH PRESSURE, ABOVE 27
600
2 kPa (276 bar) (4000
6 psi), TORQUE
25.40 VALUES—Tolerance is +15 -20% unless otherwise specified.
2 -2 (1.000) ThreadSize StraightHexSizea AdjustableNutHexSize SteelorGrayIronTorque
in5in in N·m(lb·ft) 0 31.75
3 3/8-24 -2 (1.250) 5/8 9/16 18 (13)
2 7/16-20 4 38.10 5/8 5/8 24 (18)
3 1/2-20 (1.500) 3/4 11/16 30 (22)
8 9/16-18 3/4 3/4 37 (27)
3/4-16 7/8 15/16 75 (55)
7/8-14 1-1/16 1-1/16 103 (76)
1-1/16-12 1-1/4 1-3/8 177 (131)
1-3/16-12 1-3/8 1-1/2 231 (170)
1-5/16-12 1-1/2 1-5/8 270 (199)
1-5/8-12 1-3/4 1-7/8 286 (211)
1-7/8-12 2-1/8 2-1/8 326 (240)
a
Straight hex size applies to fittings only and may not be the same as the corresponding plug of the same thread size.
1. Inspectfittingandconnectorsealingsurfacesandthe and burrs. O-ring must be free of dirt, cuts, cracks,

O-rings. They must be free of dirt, scratches, nicks, swelling, or flatten condition.
Continued on next page OUT3035,0000420 -19-04MAR16-1/2
031519
PN=30
For the full PDF version of this
manual, Please click on the above
download PDF button.

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John Deere 318D, 319D, 320D and 323D Skid Steer Loader Technical Service Repair Manual TM11399

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318D, 319D, 320D and 323D

Skid Steer Loader

REPAIR TECHNICAL MANUAL

Section 02—Axles and Suspension Systems

Section 05—Engine Auxiliary System

Section 17—Frame or Supporting Structure

Section 18—Operator's Station

Section 19—Sheet Metal and Styling

Section 20—Safety and Convenience

Section 21—Main Hydraulic System

Original Instructions. All information, illustrations and specifications in this

TM11399 (15MAR19) i 318D, 319D, 320D and 323D (Manual Controls)

TM11399 (15MAR19) ii 318D, 319D, 320D and 323D (Manual Controls)

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Clothing

Avoid Unauthorized Machine Modifications

Stay Clear of Moving Parts

injury. Stop engine before examining, adjusting or

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Battery Explosions

Handle Chemical Products Safely

Decommissioning — Proper Recycling and

Clean Debris from Machine

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

trucks and during other uses.

Prevent Unintended Machine Movement

1— Park Brake Switch

Avoid Work Site Hazards

Keep Riders Off Machine

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Know the capacity of the machine. Do not overload. Be

Operating Or Traveling On Public Roads

Inspect and Maintain ROPS

Add and Operate Attachments Safely

Park and Prepare for Service Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Avoid welding or heating near pressurized fluid lines.

Drive Metal Pins Safely

other protective equipment before striking hardened

Service Tires Safely

Handle Cab Door Safely

Metric Bolt and Screw Torque Values

4.8 8.8 9.8 10.9 12.9

4.8 8.8 9.8 10.9 12.9

Additional Metric Cap Screw Torque Values

Check tightness of cap screws periodically. Torque values

Shear bolts are designed to fail under predetermined

Tighten cap screws having lock nuts to approximately 50

Check Oil Lines And Fittings

CAUTION: Escaping fluid under pressure can

IMPORTANT: Tighten fittings as specified in

Service Recommendations for O-Ring Boss

Continued on next page 04T,90,K66 -19-29SEP99-1/2

Service Recommendations for 37° Flare

6. Tightenfittingornuttotorquevalueshownontorque STRAIGHT FITTING OR SPECIAL NUT TORQUE CHART

Service Recommendations for Flared