Motor Protection Against Single Phasing and Overheating
Motor Protection Against Single Phasing and Overheating
By Binod Bhandari
The rise in temperature level of a motor during its operation beyond a permissible limit is known as overheating. The
causes of motor overheating are motor overloading, distortion in the supply voltage, impaired cooling capability,
unbalanced supply voltages etc. Because of overheating, we can face the problems such as Electrical fire, Insulation
failure, Decrease in life time of motor due to earlier wear and tear of the motor windings etc.Hence, for three phase
induction motors, it is necessary that all the three phases of supply be present and the Motor Temperature be within the
permissible limits. Hence, for the protection of the motors from mechanical damage and to increase its life time, it is very
necessary to protect the phase motors from Single Phasing and Overheating.
In this project, We are going to design a hardware circuit to prevent the three phase loads from single phasing or
overheating by disconnecting the load from the supply whenever any one of the two occurs, to monitor the current
status of the motor by the help of LCD screen showing the current temperature and bulbs showing which phases are
currently present, inform the user through alarm and by sending SMS to the user’s mobile whenever any one of the
The hardware circuit makes the use of AT89C51 microcontroller to sense the abnormal condition i.e. single phasing or
overheating and sound a buzzer and send SMS to the user’s mobile by the use of a GSM Modem and de-energize the 4-
pole contactor which disconnects the load from the supply. Three single phase transformers are used in star
connection whose primary is connected to the 3 phase supply. The secondary ends of 6V are connected in parallel,
which produces net output voltage of 0 V whenever all phases are present and nearly 6 V when any one of the phase
fails. The LM35 temperature sensor senses the motor temperature. The output of the temperaturesensor is analog
signal. Hence, it is converted into Digital signal by using an Analog/Digital converter ADC 0804 and fed to the
microcontroller. According to the motor class insulation, the hot spot temperature or the critical temperature of the
motor can be set. The current motor temperature can be continuously monitored in the LCD screen. In case, if the motor
temperature exceeds the hot spot or the critical temperature, the microcontroller buzzes an alarm, sends SMS and
disconnects the supply from the load. Hence, as a real time application, this project finds it best place to be used in the
Industries and various sectors to prevent the motor from the damages from Single Phasing and Overheating so as to
improve the life expectancy of the motors and save the High cost machines from frequent failure and permanent
damages
Block Diagram
This project, consist of the above blocks. It mainly consists of two major blocks. Temperature sensor and phase sensor
block. The Phase sensor block is generally used to sense the Single Phasing and temperature sensor block is generally
used to sense the overheating in the motors. In Phase sensor block, 3 single phase potential transformers are
connected in star connection in the primary side and delta connection in the secondary side. The output of the delta
connected transformers is again fed to the rectifier and regulator circuit. If all the phases are present, the output of the
rectifier and regulator circuit is 5V, if not, it is 0V. Hence this 5V or 0V is fed to the AT89C51 microcontroller to control
the relay connected to it. On the other hand, the temperature sensor senses the temperature of the motor. In case, if the
temperature of the motor exceeds the set temperature of the motor, the microcontroller trips the relay and hence
disconnects the load from the supply. The AT89C51 microcontroller block is interfaced with GSM module, LCD Display
and Buzzer. If anyone of the two cases occurs, the GSM modem will send a message to the user’s mobile stating the
present status of the motor and also sounds a buzzer. Hence, in this way, this circuit prevents the motor from the
effects of overheating and single phasing. The elaborated description of the various blocks used in this project is
summarized below.
Working
Screen Display when motor goes into OFF state as single phasing occurs
Way of Operation
1.Press SET button and go on pressing the INC button to increase the Critical Temperature value of motor. E.g. 50ºC
2.We can use the DEC button to decrease the critical temperature value that we have set.
5.If we want to stop the motor, we can press START/STOP button again.
7.If Actual temperature reaches the Set temperature, The contactor trips the motor, buzzer is alarmed and Send SMS to
8.If anyone of the three phases R,Y,B fails, same process happens.
9.Hence, we can save the motor from damage from Single phasing and Over heating
Fazit
As aimed, using this project, we are able to protect the motor from the severe effects of single phasing and overheating
during abnormal conditions. A buzzer is sounded whenever the abnormal condition occurs. The motor is disconnected
from the three phase supply using contactor when anyone of the failure occurs. Furthermore, the user is notified about
the single phasing or overheating condition by sending SMS using GSM modem. The critical temperature of the three
phase load can be set as per our requirement and motor rating just by using a setting button in the microcontroller
board. The program in the microcontroller can be changed as per our wish to change the message to be sent to the
user during anyone of the abnormal problem.
Nearly one billion motors are used in several industries all over the world. All these motors are very costly and their
protection is the must. Previously bimetallic strips and thermal protection relays were used to protect the motor from
the effects of overheating. But by using this project, we can set the critical temperature of the motor, view the present
temperature and variation of temperature at very instant as the temperature here is a digital data and is displayed
continuously in the LCD screen. Moreover, previously, overvoltage protection relays were used in each phase to protect
the motors from single phasing which is not a reliable method of protection for single phasing. So, in this project we
were able to distinguish to problem of single phasing problem in accurate way, monitor the phase in which the phase
failure occurred and protected the motor by disconnecting it from supply and notified the user by sending SMS to his
mobile by using GSM module. Our future improvement for this project is to expand the project for commercial use in
the industries. We are planning to achieve this by communicating the Microcontroller with the PC using wireless control
scheme. Furthermore; software will be developed to display the temperature of the motor and the status of each and
every motor running in the Industry. The software will also be used to set the critical temperature of the motors using
PC and control the operation of each and every motor from the main computer whenever needed.
###
#include <REG51.H>
Circuit Diagrams
Main-Control-Circuit
ADC_UC_SECTION
EE LEARNING CENTER
BROWSE CLASSROOMS
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